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How to install a locker or mini spool step by step with pics

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Offline sewerzuk

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Re: How to install a locker or mini spool step by step with pics
« Reply #17 on: July 11, 2012, 09:26:52 PM »
Few things I do in this process.  I don't know if you touched up on it, but the caps that hold the bearing race and spanner nut need to be marked so you don't mix them up, along with the bearing races.

Step #15 and #16  8)
My rig is a fusion of Jazz and Funk; I call it JUNK

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Offline GONZUKI

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Re: How to install a locker or mini spool step by step with pics
« Reply #16 on: July 11, 2012, 08:33:26 PM »
that was not bad at all .. every thing went well. thank u for the post.. cant wait to help my friends
Gonzuki 86

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Offline Bass Man

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Re: How to install a locker or mini spool step by step with pics
« Reply #15 on: June 17, 2012, 10:16:27 AM »
Few things I do in this process.  I don't know if you touched up on it, but the caps that hold the bearing race and spanner nut need to be marked so you don't mix them up, along with the bearing races.

Something people overlook when putting these together, is that these diffs need load on the bearings.  To acheive this, I tighten the ring gear into the pinion until there is no backlash at all, then give that spanner about another 1/4 turn.  With no backlash, tighten the pinion side spanner until you get .004" - .006"  (suzuki spec is .008, but they tend to last longer with slightly less) backlash, tighten your caps down and make sure you can turn the pinion.  You gotta make sure you have consistent backlash throughout the rotation of the ring gear.

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Offline GONZUKI

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Re: How to install a locker or mini spool step by step with pics
« Reply #14 on: June 01, 2012, 09:52:59 PM »
awsome post thanks alot now im more confident in installing the mini spool im my sammy .. ill let u know how it goes,, again thanks..keep wheeling
Gonzuki 86

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Offline ebewley

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Re: How to install a locker or mini spool step by step with pics
« Reply #13 on: December 20, 2011, 06:36:39 AM »
Very nice write up!

I'm gonna TP you for that.  ;)

 +1 TP from me...

-Eric
Eric L. Bewley                               
Editor, ZUKIWORLD Online                   

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About ZUKIWORLD Online: We are an enthusiast web site dedicated to the promotion of the Suzuki Automobile as the best and most capable vehicle on the planet. We offer product reviews, Tech tips, DIY, Travel and Adventure, Forum, Technical information, Life Style, and so much more!

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Offline edpent

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Re: How to install a locker or mini spool step by step with pics
« Reply #12 on: December 15, 2011, 09:24:56 AM »
Thanks for the info. I used the TrailTough mini spool in a 95 Geo Tracker rear. I did not have to remove the brake lines. The axles can be pulled by removing the top brake spring. Leave the hub in place; you don't have to remove the axle all the way out.

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Offline Drone637

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Re: How to install a locker or mini spool step by step with pics
« Reply #11 on: September 24, 2011, 12:50:30 AM »
None really.  Just make sure you have the right lockright for your SJ-410.
x-SJ-410, 96 Geo Tracker, White Rabbit, Project Trouble

Crawlers NorthWest
Trouble Racing

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Offline FinishTheGame

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Re: How to install a locker or mini spool step by step with pics
« Reply #10 on: September 23, 2011, 11:36:26 PM »
I am gonna be installing a lock right locker in the front, besides the drum brakes what is the difference if any from the rear to the front???
SJ-413   mild modifications

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Offline sewerzuk

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Re: How to install a locker or mini spool step by step with pics
« Reply #9 on: July 12, 2009, 09:49:33 PM »
What kind of locker did you install?

Trail Tough mini-spool

I took a pic of it in the carrier, but it came out blurry so I didn't post it.  Not much to see anyway.

I tested it yesterday...got my samurai up on it's side in a ditch with both driver's side tires completely off the ground.  It worked as expected and I was able to drive out of the semi-flop ;)
My rig is a fusion of Jazz and Funk; I call it JUNK

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Offline v-stone

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Re: How to install a locker or mini spool step by step with pics
« Reply #8 on: July 12, 2009, 09:41:45 PM »
What kind of locker did you install?
SAS Tracker! No looking back now.

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Offline Jeremiah

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Re: How to install a locker or mini spool step by step with pics
« Reply #7 on: July 10, 2009, 10:32:57 AM »
Tip: I've heard of people using their hi-lift jacks as slide hammers.
'96 4 door kick: 29" Pep-Boys M/T, 1.5" OME
'83 SJ410: 31" Toyo M/T, SPOA, 1.3L
'08 Yamaha FZ6

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Offline RHodge

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Re: How to install a locker or mini spool step by step with pics
« Reply #6 on: July 09, 2009, 10:20:02 PM »
well ok
 :)

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Offline sewerzuk

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Re: How to install a locker or mini spool step by step with pics
« Reply #5 on: July 09, 2009, 10:09:23 PM »
Thanks for the great info

now get back to work on the unimookie     jk    ;)

 ;D

I felt bad putting that one pic up where you can see the Vitara gathering dust in the background.  I've been getting a few minutes in on it here and there but things keep getting in the way of me getting some good hours in on it.  Mostly it is just that summer is here and the lure of fresh air and sunshine keeps me out of the shop most of the time.  The whole reason I threw the spool in the back of my Samurai was so that I could hit a few trails this coming weekend  8)
My rig is a fusion of Jazz and Funk; I call it JUNK

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Offline RHodge

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Re: How to install a locker or mini spool step by step with pics
« Reply #4 on: July 09, 2009, 05:25:47 PM »
Thanks for the great info

now get back to work on the unimookie     jk    ;)



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Offline v-stone

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Re: How to install a locker or mini spool step by step with pics
« Reply #3 on: June 28, 2009, 09:34:22 PM »
great write up, thanks. The only reason I don't install a locker in the rear is its a daily driver and price. I've welded the front and would have loved to read this first. thanks again.
SAS Tracker! No looking back now.