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High Output Alternator Project

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Offline rivetc78

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High Output Alternator Project
« on: March 18, 2008, 11:48:33 PM »
I'm trying to find a solution for more amperage.  I have an '02 Vitara 4 door 4 cyl. 2.0 and am trying to find a way to get over 100amps from my charging system.  Is there a high output alternator out there for this model or is there a kit available to adapt a different alternator?

Any help would be greatly appreciated.  Thanks,

Chad

Re: High Output Alternator Project
« Reply #1 on: March 19, 2008, 01:12:48 PM »
I have a 185 amp in my GV.  Not a direct bolt in, but damn close.  Got it from, umm, I forgot.  Ace Alternator, that's it.  The ones who build alts for Premier Power Welders.

I'm dropping off my Sidekick 55amp alt to Axcel in Schenectady, NY on Friday.  They are building it to 120amps.  Will let you know how it goes, and they do ship.

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Offline rivetc78

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Re: High Output Alternator Project
« Reply #2 on: March 22, 2008, 10:24:38 PM »
Ok, so I'm looking at a 100amp 1 wire GM alternator from JC Whitney.  They're saying on the website that this can be mounted in any vehicle without difficulty.  2 questions:

1.  Will a 1 wire alternator work in an '02 4cyl Vitara?

2.  Will it bolt directly in or will I need to fabricate a custom bracket?


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Offline ack

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Re: High Output Alternator Project
« Reply #3 on: March 23, 2008, 07:47:14 AM »
Ok, so I'm looking at a 100amp 1 wire GM alternator from JC Whitney.  They're saying on the website that this can be mounted in any vehicle without difficulty.  2 questions:

1.  Will a 1 wire alternator work in an '02 4cyl Vitara?

2.  Will it bolt directly in or will I need to fabricate a custom bracket?


1. While a 1-wire will probably work, you will not have a way to make your charge indicator work so it will light up when something goes wrong.  Also, the alternator will be using it's output line to sense the charge requirements rather than an independent connection to the electrical system.

2. You will need to fab a bracket to make it work.  I am not sure if anyone is marketing a bracket for a GM 10SI or 12SI to install on a 1.6 (G16) Suzuki engine yet.  Such a bracket exists for the 1.3 G13 engine...  That bracket MAY work on a 1.6, but I don't know.

There are a number of great threads on the topic of aftermarket alternators out there.  A good starting point on alternator basics is:

Delco SI alternators - http://www.madelectrical.com/electricaltech/delcoremy.shtml

One wire vs three wire - http://www.madelectrical.com/electricaltech/onewire-threewire.shtml

A search for alternator here at Zukiworld and at other Suzuki offroad forums will should up useful information.  A search for alternator at Ack's FAQ (see signature in link below) will also provide you with links to 5 threads on the subject including one found here at Zukiworld! 

I hope that this helps!
Ack

'88 Samurai, '88.5 Samurai TT, '11 Ford Transit Connect XLT
Ack's FAQ  http://www.acksfaq.com

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Offline rivetc78

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Re: High Output Alternator Project
« Reply #4 on: March 24, 2008, 06:01:46 PM »
Thanks for the responses.  I pretty much have all the knowledge I need.  The only thing I haven't been able to find is a custom bracket for installing a GM alternator on the 2.0 litre engine.  I guess I will have to try my hand at fabricating...