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Steel front axle housing for suzuki sidekick

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Steel front axle housing for suzuki sidekick
« on: January 25, 2016, 02:51:23 PM »
Please excuse my ignorance, i have not been able to find the thread that will help me sort this out.  I am in much need of a steel axle housing for my sidekick.  I have broke two aluminum ones at this point and don't want to break another.  I have been searching craigslist high and low in order to find a xl7 or grand vitara with a steel housing.  do both the grand vitara and the xl7 steel axle housing bolt into place on my sidekick? 

Thanks,
Dennis

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Offline kreator

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Re: Steel front axle housing for suzuki sidekick
« Reply #1 on: January 26, 2016, 03:26:41 PM »
My steel housings came out of a 1999 Grand Vitara with a manual trans and it bolt rite in with the Sidekick IFS brackets , you will need to make sure you put the correct gears in and take out the GV carrier . I dont know what XL7 has steel housings but I have heard that take differant IFS brackets.
BOB | www.KreationFab.com | 503-689-1377

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Offline ebewley

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Re: Steel front axle housing for suzuki sidekick
« Reply #2 on: February 03, 2016, 05:20:26 AM »
If you go to our home / main page and type in what you're searching for in the upper right hand corner.. you'll get some amazing results! :)

http://www2.zukiworld.com/?s=steel+sidekick

Good luck, Eric
Eric L. Bewley                               
Editor, ZUKIWORLD Online                   

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Re: Steel front axle housing for suzuki sidekick
« Reply #3 on: February 06, 2016, 09:09:59 AM »
Thank you gents.

Re: Steel front axle housing for suzuki sidekick
« Reply #4 on: March 14, 2016, 01:55:38 PM »
I can confirm that the XL7 steel housing has different mounting brackets.  I learned the hard way after finding one and buying it before seeing it.  I thought about building brackets for it, but I haven't had the time. 

If we can talk Kreator into manufacturing a set of brackets that will bolt an XL7 front differential into a Sidekick, we will have many more steel differentials to choose from.

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Offline kreator

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Re: Steel front axle housing for suzuki sidekick
« Reply #5 on: March 15, 2016, 09:46:15 AM »
Are all the XL7's housing the same ? I have an XL7 that I could pull the housing out of for a mock up
BOB | www.KreationFab.com | 503-689-1377

Re: Steel front axle housing for suzuki sidekick
« Reply #6 on: March 15, 2016, 10:39:25 AM »
I will look for pics and post them again.  I don't think my old post is on the forum any longer.  I bought mine shortly after you beat me to the one you picked up a few years back.

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Offline BRD HNTR

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Re: Steel front axle housing for suzuki sidekick
« Reply #7 on: March 16, 2016, 03:28:05 AM »
You could always build your steel front diff out of a sami rear diff.  It is not going to break like the aluminum ones.  It didn't take that long convert mine, and now I have modified mine again to make it even better, it would use factory bearings and seals.  I even put a poly bushing in the passengers side improve seal life.
93 Tracker,XL7 springs & 1" raised spring pads in front with YJ springs in back, home built bumpers rear & front (w/winch), 2" x 4" rock tubes,  ARB front & rear, converted Sami rear to IFS, 33x12.5x15  aluminum rims, roll cage, 2.7L w/5 speed auto.

Re: Steel front axle housing for suzuki sidekick
« Reply #8 on: March 19, 2016, 06:17:20 PM »
This is what the XL7 steel front differential looks like.

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Online fordem

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Re: Steel front axle housing for suzuki sidekick
« Reply #9 on: March 19, 2016, 06:21:30 PM »
There are two very different XL-7 front differentials - the one pictured above is from an 03~06.

The front diff from an 01~03 XL-7 is very similar to that used on the GV and will interchange provided you use the matching third member "snout" mount with it.
'98 SQ420 Grand Vitara
'05 JB420 Grand Vitara
'16 APK416 Vitara
'21 A6G415 Jimny

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Offline kreator

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Re: Steel front axle housing for suzuki sidekick
« Reply #10 on: March 20, 2016, 11:00:56 AM »
Ya the XL7 that I have is a 02 , I will have to find another 3rd housing as well
BOB | www.KreationFab.com | 503-689-1377

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Offline BRD HNTR

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Re: Steel front axle housing for suzuki sidekick
« Reply #11 on: March 27, 2016, 09:25:37 AM »
I have tried to make a rear mounts that come off the diff housing, extending it back to the cross member, and the forces on it are too much.  I was fortunate in that the mounts I made eventually broke, instead of bolts to the housing.  I ended up welding a duplicate mount to what is on the aluminum housing snout, Now I can use stock rear mounts.
There is a lot of force on that rear mount.
93 Tracker,XL7 springs & 1" raised spring pads in front with YJ springs in back, home built bumpers rear & front (w/winch), 2" x 4" rock tubes,  ARB front & rear, converted Sami rear to IFS, 33x12.5x15  aluminum rims, roll cage, 2.7L w/5 speed auto.


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Offline Toys-n-Joys

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Re: Steel front axle housing for suzuki sidekick
« Reply #13 on: August 07, 2019, 11:57:23 AM »
You could always build your steel front diff out of a sami rear diff.  It is not going to break like the aluminum ones.  It didn't take that long convert mine, and now I have modified mine again to make it even better, it would use factory bearings and seals.  I even put a poly bushing in the passengers side improve seal life.




Does anyone have any more information on making your own steel front differential? Could you offset it to work like the calmini anvil? 2 of the same length axles?

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Online fordem

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Re: Steel front axle housing for suzuki sidekick
« Reply #14 on: August 07, 2019, 07:04:47 PM »
Use the forum search (or google) to find brd hntr's posts - the conversion is documented in one of his threads - and since you're doing the conversion you get to offset it as you see fit.
'98 SQ420 Grand Vitara
'05 JB420 Grand Vitara
'16 APK416 Vitara
'21 A6G415 Jimny