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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Crabzuki on December 27, 2004, 10:43:07 AM

Title: Calmini S.A.S.
Post by: Crabzuki on December 27, 2004, 10:43:07 AM
I emailed Calmini a while back and I got this reply:


The largest holdup on the SAS kit for the Sidekicks/Trackers is the lack of interest that we have seen.  We have no immediate plans to release this kit at this time.  Please call the sales office for further details regarding this setup.  Thank you for your interest in the CALMINI Suzuki line. Awaiting your call.

Best Regards
Sales Department
CALMINI Products Mfg.
http://www.CALMINI.com
Sales: 800-345-3305


After I called and spoke to Steve Kramer he said they're going to try and develope a lesser expensive out fit and a different setup than Eric Bewley's. Steve mentioned everone that wants this needs to show more interest and call in and email the sales office. This will not be for the weak at heart and cheap-skates they're trying to make it affordable for the serious minded individuals and it should start around 2.5K and be available in stages

So if the Suzuki crowd wants more and is not timid or tight with money.
Email or Call and show your support!!!


Title: Re: Calmini S.A.S.
Post by: Speedracer7c on December 27, 2004, 10:44:25 AM
I support it fully, but don't have the funds to back it up, so it would be rather pointless for me to call.  :-/
Title: Re: Calmini S.A.S.
Post by: explosivo on December 27, 2004, 10:49:50 AM
I'd love to see a Calmini SAS kit, aside from the fact that they're hell-bent on making it a bolt-on kit. I'd imagine costs would be waaaaay lower if they just allowed us to do some welding of our own.

Also, are they fucking nuts, if they made a cheap SAS kit (not the 2.5k bolt-on shiz they're talking about) they could make a fucking killing in the Trackick market.
Title: Re: Calmini S.A.S.
Post by: wildgoody on December 27, 2004, 11:02:47 AM
You need to define "killing" with the Track/Kick
market, selling ohh lets see make up some #s
lets say 100 kits/year, and then you develop a
kit for a Ford F-150 that sells like 10,000 kits/year

No wonder nobody main stream, like Rancho, or
Fab-Tech or whatever, makes Track/Kick kits, there
just isn't the big money in it to justify tyeing up a line
or a few workers to produce, when the same workers
can help keep up with demand for the Ford/Chevy/Dodge
crowd, who willingly drop 10,000 grand into a $40,000
truck and are happy to look b!tchen doing it

The only people that are willing to stick their necks
out are the diehards like us, Eric for one has to be the
best friend Suzuki ever had, he puts time, energy and
Lord knows how much money he throws at this web
site, server costs, even the bandwidth is expensive
if you get into it, and he does this for the sport, puts
on the ZW feed in Moab, gives away stickers and stuff
Total Thanks to Eric and the diehard people that keep
this section of the sport alive, I scoured the net before
I found a home to read and share ideas with other like
minded people like myself, Thanks to Eric, I have a new
group of friends

Thank's Again to Eric,
God Speed The Evil Seed

Wild
Title: Re: Calmini S.A.S.
Post by: explosivo on December 27, 2004, 11:18:07 AM
Quote
You need to define "killing" with the Track/Kick
market, selling ohh lets see make up some #s
lets say 100 kits/year, and then you develop a
kit for a Ford F-150 that sells like 10,000 kits/year

No wonder nobody main stream, like Rancho, or
Fab-Tech or whatever, makes Track/Kick kits, there
just isn't the big money in it to justify tyeing up a line
or a few workers to produce, when the same workers
can help keep up with demand for the Ford/Chevy/Dodge
crowd, who willingly drop 10,000 grand into a $40,000
truck and are happy to look b!tchen doing it

The only people that are willing to stick their necks
out are the diehards like us, Eric for one has to be the
best friend Suzuki ever had, he puts time, energy and
Lord knows how much money he throws at this web
site, server costs, even the bandwidth is expensive
if you get into it, and he does this for the sport, puts
on the ZW feed in Moab, gives away stickers and stuff
Total Thanks to Eric and the diehard people that keep
this section of the sport alive, I scoured the net before
I found a home to read and share ideas with other like
minded people like myself, Thanks to Eric, I have a new
group of friends

Thank's Again to Eric,
God Speed The Evil Seed

Wild

Yeah, but if they made a kit that had all the stuff that you'd need to put your own axle in for a comparable price to the 3" lift kit that offered a few more inches of lift, then I'd imagine there are more of us cheap zuker's that'd buy it rather than having to drop 2500 on a kit that includes a custom axle housing and everything. Then again, maybe not :-/
Title: Re: Calmini S.A.S.
Post by: idaholwb on December 27, 2004, 11:47:43 AM
 You gottat be on more than just but crack to think that it is even remotely feasable for them to include a front housing for that kind of money! Look at how much the front axles are from TT or Spidertrax! The alone are close to that much. TT is working on a kit for the Toy axles and the kit is supposed to be just a little more than that when it's finally out.
Title: Re: Calmini S.A.S.
Post by: acw592 on December 27, 2004, 03:26:49 PM
The SAS kit would be nice, but what I think is one of the many things great about this site is that we are all fabricators. We have 3 kids and I just have never had a lot of money to throw down on toys, but over time have built up my tools and try to make everything that I can. I would have loved to get the calmini 3" lift for my tracker but just didn't have the extra cash. So for a little more or less than $100 I made a comb. body and suspension lift. After seeing the 283 v8 tracker with the jeep axles I'm thinking about doing some serious fabricating in the near future ;D.
Title: Re: Calmini S.A.S.
Post by: wildgoody on December 28, 2004, 02:27:54 AM
I hear ya, I'm in the same boat, not as many kids,
but you and I are on the same map  ;)

So what is wanted in a SAS kit ?
What parts do you want included?
What parts do you want to make?
Should it include an axle housing?
How much are you willing to pay for it?

These are all valid spec questions and
I think need a general group answer, you
want to do this as a group buy? Do you want
to go SAS or is it a fantasy dream ?

Chime in if you want to be heard

Wild
Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 02:39:37 AM
What kind of axle are you thinkin about? toy, D44 or D30 you can get those almost free from the jeep guys and they make every thing for it. Or Sammy stuff but that would be a waste of time, I think you can make your Ifs hold up as well as sammy stuff.

Waht do ya think a nice 4 link with coils or a 3 link with a trac bar?

I gotta get a track.


Thanks
Wayne
Title: Re: Calmini S.A.S.
Post by: wildgoody on December 28, 2004, 02:53:12 AM
Toyota or D44 would be the axle
I think the axle should be a part
that the builder should aquire

The kit should include a 4 link control arm
system, springs, shocks/mounts and brake
lines.  the rest should be installers choice

Steering Z link or whatever you want to get
is easily purchased from other suppliers and
would be hard to include not having a specific
axle in a package

The driveshaft would be a similar problem,
without knowing the U-joint/flange setup
it would be hard to include.

Wild

Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 03:14:07 AM
So let me know if I miss anything

frame braket for the 4 link
weld on perches for the axle end of the links
weld on axle spring pads ( can you use the stock spring location for the upper spring mount)?
Shock mounts (same question)
Springs from Eibach or ? (What rate, dia, length)
Brake lines are easy
Detailed Instructions maybe a vid?

What else?
what do you need to cut off? does the oil pan get in the way? easy fix.

I got a spare right drop D44 from a scout. I need to find a kick and give this a try what do ya think, you wanna donate? ;D

Thanks
Wayne
Title: Re: Calmini S.A.S.
Post by: 1bigtracker on December 28, 2004, 03:28:00 AM
even thought i'm not a SAS guy i'm give some input.  i think a D44 would be a little too big for a SAS tracker, more like  D35 would be better, but i guess thats up to the installer.  
how much lift would this provide?
what joints would be used?
what about using stock tracker rear lower arm joints?

stu
Title: Re: Calmini S.A.S.
Post by: wildgoody on December 28, 2004, 03:28:36 AM
There are a few IFS mount points that
need torching off, but not too bad, the
pan could be in the way, more lift will fix
that problem  ;)

I assumed the mounts for the control links
Springs would be an easy get 200-225 rate
14-16" 5" Dia would work
Spring pads are a nice addition
Stock spring locations could work, but
stock shock locations probably not

For now I'm a diehard IFS fan, I'll get to the SAS
someday, but I have too many ideas for IFS to
let go now.  So I can't donate ................ Yet  ;)
Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 03:36:01 AM
Sammy pan should fix the pan thing I have heard they fit with a bit of mod never tried it.

should be able to do it with a bit of imaginering. but hard to do with no rig. I need to buy one.

hello bueler anybody ;D

Thanks
Wayne
Title: Re: Calmini S.A.S.
Post by: tracker8wr on December 28, 2004, 03:37:21 AM
PARTS FROM VENDOR:
1. links 3 0r 4 link
2. steering linkage ,upper, with one joint for steeringbox drop pitman arm say 3"
3. slip yoke elminators ( or recomend an easy t-case swap)
4. coilsprings and mounting purches ,ready to weld and use  stock springs or calmini 3" lift springs
5. should clear 35" to 38" tires
6. detaled instructions for the axle u choose should be atleast 3 axles that will fit by adjusting rim backspacing
7. OPTIONAL: to adjust track length

PARTS FROM US:
1. axle CJ dana 30, toyota, old Ford Rnager, Bronco 60's modle dana 44
2. coilovers my be an option $$$
3. drive shafts C.V. would be a good idea
4. joint from upper steering link to axle
5. rims and tires


oh what about the rear new links for the rear and atleast 5"s of lift
the only axle that has a close enough gear ratio is a toyota you can have the rest custome cut but that runs from $275 to $500
Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 03:56:34 AM
Quote
PARTS FROM VENDOR:
1. links 3 0r 4 link
2. steering linkage ,upper, with one joint for steeringbox drop pitman arm say 3"
3. slip yoke elminators ( or recomend an easy t-case swap)
4. coilsprings and mounting purches ,ready to weld and use  stock springs or calmini 3" lift springs
5. should clear 35" to 38" tires
6. detaled instructions for the axle u choose should be atleast 3 axles that will fit by adjusting rim backspacing
7. OPTIONAL: to adjust track length

PARTS FROM US:
1. axle CJ dana 30, toyota, old Ford Rnager, Bronco 60's modle dana 44
2. coilovers my be an option $$$
3. drive shafts C.V. would be a good idea
4. joint from upper steering link to axle
5. rims and tires


oh what about the rear new links for the rear and atleast 5"s of lift
the only axle that has a close enough gear ratio is a toyota you can have the rest custome cut but that runs from $275 to $500


1 no prob
2 no prob would just add the cost of the parts
3 don't know yet but Wild could probly tell us if this is an option
4 mounts and pads no prob but the stock front springs are way to heavy with no a-arm lever they would be like solid mounts. Tj coils may be and option but I prefer a sole supplier if its a kit I'm gonna send out.
5 don't know yet but your wish...... ;D
6 of coarse and way more than 3 axles
7 HUH ???

As you can see there are a lot of things that would need to be addressed that is why the suppliers are not falling over them selves to get these out.
Then once we get the kit we get to go see Mr lawyer and insurance man and preto Big $$$$$.

But what if a couple of us did them and sold how to instructions and parts for you to do them at home. ??? just a thought

Thanks
Wayne
Title: Re: Calmini S.A.S.
Post by: brlj on December 28, 2004, 08:04:34 AM
One option for our light rigs is Fox Racing Air Shox

http://www.foxracingshox.com/website/homepage.asp

There is a tech write up on them on pirate.

http://www.pirate4x4.com/tech/billavista/PR-Airshox/index.html

Bill

Eric, if you dont want the pirate link delete that part of the post.

Thanks,
Bill
Title: Re: Calmini S.A.S.
Post by: zookiemike on December 28, 2004, 08:33:54 AM
2.5k? Bwahahaha...Any one that would spend that kinda money too make a tracker a samurai is a fool. Come on guys, wheel with your brains and less skinny pedel and deal with the ifs ::). Or make it the cheap way that my buddy justin did
(http://www.wegotmud.com/9-26-2004/100_6944%20(Small).JPG)
93 tracker
1.6L 8 valve
stock 5spd trans
stock transfer case complete with 1.6 low range and slip yokes
Justins garage front and rear drive shafts
76 waggy D44 front with 4.56's open
90 nissan pathfinder rear axle, 4.62 gear, 31 spline, disc brakes, welded.
IFS has been cut off and jeep YJ sprins added.
Fourlinked rear, 36" links, cheapo 2 piece rod ends, stock jeep ZJ V8 coils
total wheelbase is 96"
35/14.5 boggers on 15x10 steel wheels.
Home depot special snorkle. (I think this is coming off though
Title: Re: Calmini S.A.S.
Post by: Mikerpm4x4 on December 28, 2004, 09:21:00 AM
Check out this link. Here is what you would like Calmini to build for less than $2500. This is a Jeep kit that Full traction cannot keep in stock. http://full-traction.com/detail.php?MODELID=3&MAKEID=1&TYPEID=1&PRODUCTID=86&NOTES=9,10,34

Anybody want to guess what it sells for?

Mike
Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 09:23:13 AM
Quote
Check out this link. Here is what you would like Calmini to build for less than $2500. This is a Jeep kit that Full traction cannot keep in stock. [url]http://full-traction.com/detail.php?MODELID=3&MAKEID=1&TYPEID=1&PRODUCTID=86&NOTES=9,10,34[/url]

Anybody want to guess what it sells for?

Mike



NO$$$$$$$

this is gonna hurt

tell us please
Title: Re: Calmini S.A.S.
Post by: Mikerpm4x4 on December 28, 2004, 09:43:55 AM
I seen this kit wheel in Moab last year. Its the first time I ever thought I could stand to own a J##p. These are the same components that would be required to do a SAS. THIS IS NOT INCLUDING AXLES! Id like to note the test kit Calmini has in Erics Car Has a custom front axle housing that allows you to install a sidekick 7.5rear thirdmember in the front. Plus it has really strong shafts in it. This means you dont need to repurchase rear gears and locker ect. Toyota doesnt make 5.83 gears, and Im pretty sure Dana 44 doesnt either. 35 inch tires and 5.12 gears are just not gonna cut it. :-/

 So, $2500 or so for a SAS kit for a trackick sounds high? Only to Suzuki owners. We are the cheapest wheelers out there. That Full traction kit that they cant keep on the shelves... With shocks and driveshaft slipyoke eliminators $3499. How can anybody build a quality product of this magnitude for less and why in the heck would they want too? Im starting to think that SAS is better left for the one off garage builds.

 Mike

   
Title: Re: Calmini S.A.S.
Post by: zukizzy on December 28, 2004, 10:03:59 AM
I watched a certain trackick wheel thru UA on Ifs and it held up as well as the Jeeps. I don't know about this kit Idea seems like an easy enough deal if you want to do it and have the skills and if you don't you gotta pay to have it done=$$$$

Thanks
Wayne
Title: Re: Calmini S.A.S.
Post by: Mikerpm4x4 on December 28, 2004, 10:11:57 AM
Quote
I watched a certain trackick wheel thru UA on Ifs and it held up as well as the Jeeps.


I have no intention of ever doing a SAS. I love IFS. I do however understand that everybody has their preferences. I like Heather and Nateberts rig and Erics too. I dont want one for myself though. Im an IFS guy.  
;D

Mike
Title: Re: Calmini S.A.S.
Post by: HotRod on December 28, 2004, 01:51:12 PM
Well in  theres is a company doing an SAS for SideKicks  to fit toyota axles.(TrailTough)
Wouldn't that be exceptable?
They supply the parts and all you have to do is supply the axles.
This is the kit I'm hoping to get for my B-day in Feb ;D
Title: Re: Calmini S.A.S.
Post by: explosivo on December 28, 2004, 03:13:02 PM
Quote
Well in  theres is a company doing an SAS for SideKicks  to fit toyota axles.(TrailTough)
Wouldn't that be exceptable?
They supply the parts and all you have to do is supply the axles.
This is the kit I'm hoping to get for my B-day in Feb ;D

When is that supposed to be coming out? That'd make my Landcruiser swap less of a headache.
Title: Re: Calmini S.A.S.
Post by: mudfkr on December 28, 2004, 05:11:44 PM
Quote
Steve mentioned everone that wants this needs to show more interest and call in and email the sales office.


I rang Calmini Today and was also taking to Steve about other things but I did all so ask about the SAS.

Steve's got some good ideas and plans floating around in his head but you guys that want this type of kit NEED to ring and discuss some of ideas to really get the ball rolling. I'm not going to go into details of what type of kits he's thinking about otherwise the cheapar$e here will just turn it into a "look what I can build with $5 thread"  but you guys who are serious should ring and talk with him.

I will say however that he's got some ideas that are looking alot cheaper then the 2.5 K mark as long as you a realist that doesn't expect 2' of lift and be able to run 44"s. So I'd say if your  serious about SAS give him a ring and discuss it with him, BTW he's a neat guy to talk zooks with  ;) (even if your paying international toll rates ;D).  

I noticed this afternoon too that CALMINI_Products was on the Zukiworld users online list  ;)

Title: Re: Calmini S.A.S.
Post by: wildgoody on December 28, 2004, 05:21:49 PM
Ya, they keep tabs on the things
floating around the board
Title: Re: Calmini S.A.S.
Post by: mbmarkyb on December 29, 2004, 12:23:08 AM
I was an IFS man but after the breakages and week bearings im liking sas.

Choice of axles. : Is there any of the dana or toyota axles that will take a Tracker/kick front diff.

What is breaking on the Sammy axles as bigger shafts dont seem an issue to get hold of and off set wheels for the track width or spacers??

i spend to much money on front drive line parts so i need to do something.
Title: Re: Calmini S.A.S.
Post by: explosivo on December 29, 2004, 12:29:57 AM
Quote
Toyota doesnt make 5.83 gears, and Im pretty sure Dana 44 doesnt either. 35 inch tires and 5.12 gears are just not gonna cut it. :-/  

You can get 5.38 gears and something close to 5.83's (I don't think it's QUITE that low, but close) in yota PU axles.
Title: Re: Calmini S.A.S.
Post by: TomKat on December 29, 2004, 08:16:03 AM
Quote

You can get 5.38 gears and something close to 5.83's (I don't think it's QUITE that low, but close) in yota PU axles.
  5.71's. Some question their strength but Rockrat runs 'em in his rig, so they should be ok.
Title: Re: Calmini S.A.S.
Post by: 1bigtracker on December 29, 2004, 08:39:47 AM
with all these axles you guys are talking about arn't the axle tube diameters going to differ?

stu
Title: Re: Calmini S.A.S.
Post by: wildgoody on December 29, 2004, 08:48:18 AM
Shouldn't be much of a problem for
somebody that's into doing this swap
Title: Re: Calmini S.A.S.
Post by: explosivo on December 29, 2004, 12:09:44 PM
Quote
with all these axles you guys are talking about arn't the axle tube diameters going to differ?

stu

The mounts that go on the axles probably aren't the most expensive component of the kit, so the manufacturer's could probably make a couple different axle mounts for the varying axles.

But as wild said, if you're buying a kit the has you get your own axles, that really shouldn't be a huge problem at all.
Title: Re: Calmini S.A.S.
Post by: TomKat on December 30, 2004, 03:27:41 AM
Quote
with all these axles you guys are talking about arn't the axle tube diameters going to differ?

stu
mini-truck and FJ axles tubes are 3" diameters. Not sure of Dana's.
Title: Re: Calmini S.A.S.
Post by: Natebert on December 30, 2004, 07:21:01 AM
The FJ80's are nearly square, not much round to them.

(http://www.granitepath.com/friends/kd7hcg/pictures/toyaxles/DCP_6511.jpg)
Title: Re: Calmini S.A.S.
Post by: LawDog on December 30, 2004, 07:43:16 AM
If you wanna drop $2500 to get a solid axle Zuk, just buy yourself a sammi and call it a day.  Then you've got two zuks for the price of one.  Lack of interest my eye.  Lack of interest in your price tag, Calmini
Title: Re: Calmini S.A.S.
Post by: mudfkr on December 30, 2004, 08:39:06 AM
Quote
If you wanna drop $2500 to get a solid axle Zuk, just buy yourself a sammi and call it a day.  Then you've got two zuks for the price of one.  Lack of interest my eye.  Lack of interest in your price tag, Calmini


I look at it this way, I've all ready got a rig with a 16v EFI engine, power steering, a few extra luxuries that a Sammy won't ever have and that coupled with the fact Sammy's are getting harder to find  ( and let alone a tidy one ) So what I'd spend on an SAS set up is probably less than what most would you'd spend converting a Sammy  to a 1600 with power steer etc so what the difference ??

Once again it come down to every ones got different ideas of what s the ultimate set up then after that its just how much $$$$$$'s you wanna throw at it  ;D

Title: Re: Calmini S.A.S.
Post by: 92Sidekick4x4 on December 30, 2004, 11:38:02 AM
i dunno, why buy a sidekcik then turn it into a sammi? woudlnt it be better to buy a sammi? i dunno seems kinda silly to do a solid axel on a kick, i dunno tho
Title: Re: Calmini S.A.S.
Post by: whitfield on December 30, 2004, 01:02:21 PM
I'm  looking for a Good Cheap XL-7 to SAS...

Wife wouldn't agree to assist me on swinging the $4600 one that sold on EBAY.  SO now it is off to collecting cans to recycle for pennys so I can afford my own Beater XL-7.

Of course this will be a Look what I can build for $5, one off Bubba specail...  

If I were spending $2500 on a lift if would be for a Disco or Super Duty.

I don't DD lifted vehicles to much any more, they take to much $$$ form the build it & break it fund.  
Title: Re: Calmini S.A.S.
Post by: explosivo on December 30, 2004, 01:30:49 PM
For all the guys crying 'you're just turning a Sidekick into a Samurai', there's just one problem: Sammy axles are fairly weak. From what I've been reading, 33's are about the max in most cases. To run anything bigger, you'd need to go to mini truck axles. Plus, as mudfkr said: to convert a Samurai to a 1.6 efi engine, PS, AC, and then the minitruck axles for somewhat decent strength, and vehicle cost, then you're looking at more than the 2.5k for the SAS.

Of course I'd never pay that much for something I think I can do myself. ;)
Title: Re: Calmini S.A.S.
Post by: TomKat on December 30, 2004, 01:50:23 PM
Quote
 Ã‚ Lack of interest in your price tag, Calmini
Back to what was stated before, $2500 ISN'T a lot of cash for it. I just spent more that that on a RE LA lift for the TJ, and they are selling that lift by the boatload. So, RE is making their money back from jigs and r & d, etc. Calmini will not sell as many SAS kits so they need to sell the kit for enough money to make it profitable, that is why it will NEVER come to fruition, it won't be financially prudent on their part.
Title: Re: Calmini S.A.S.
Post by: HotRod on December 30, 2004, 04:46:52 PM
I did ask them (calmini) about it just a few months ago. I didn't get a very pleasing response.
    I called them the first time I saw it (SAS) year and a half ago. They were pretty Gong Ho on it then but they just must've pettered out.
     It's too bad cause a lot of peolpe are trying and doing a SAS on their SideKicks.
They could always just sell an install kit, brackets, steering, brake lines and all the little things that are hard to figure out.
But "O" Well, their lost and other peoples gain.
Title: Re: Calmini S.A.S.
Post by: Bfunk on December 31, 2004, 02:27:23 AM
It's never going to happen, for one reason...  Like Mike said, Suzuki wheelers are the cheapest wheelers out there.  When I got my my sammy it was $700 and sprung over.  I only had about $3500 (including purchase price) into it when it was taken from me.  I wheel with a lot of heeps, and they couldn't believe that you could build such a capable rig so cheap.  Now that I have a sidekick, I've ran into the spot thta's going to cost some money, the front end.  To make the IFS strong enough to house a locker is going to require some money.  So I have to two choices.  Spend money on a steel third member, an anvil, and pick Mike's brain about building some custom axles, or swapping out to something different.  We all have a different opinion on this.  If money didn't matter to me me I would stay IFS.  The ride is better than anything, and Mike's rig has proved that you can build one strong enough to last.  If I ran IFS, I would run a IFS out of a full size rig and make it narrower to be closer to the width I am now.  I figure if I'm going to take the time and money to do a swap, I don't want to worry about breakage.  I wish I could stay IFS.  But I am taking the easy way out.  After all, I wheel a zuk.  It is cheaper ( in the long runof broken parts) for me to go solid up front.  I went through two rear axles and a ring and pinion in one summer.  So I knew this winter was going to see a new rear end.  One that will (hopefully) never brake.  When it came time to attack the front end I decided to go solid.  I chose this because I want to be as bullet proof as possible.  I used the same axle that I am putting in the rear so I think my days of broken axles are behind me.  To everyone here the $7000 dollers I spent in axles probably sounds high.  Hell, right before I lost her, I had a set of wagoneer 44's for my sammy that I got for free.  I figure I will be into the axle swap about $10k.  Evryone here is freaking out by now, but if you ask a heep wheeler they will say that's a good start.  It's all relative.  We as Suzuki wheelers need to realize why we love them so much.  Because, for $2000 you can get a sammy on 31's and lockers that will lead those expensive heeps around the woods all day.  But what the heeps have on us (usually) is strength.  I hate braking parts.  It ruins the hole weekend.  I also like to wheel my rigs hard.  I can't have both if I saty suzuki running gear.  Holy crap, I need to stop typing, this is giving me a headache.  Bottom line is that the Suzuki universe is to cheap to ever see a good solid axle swap go on sale.  
Brian

Sorry, I woke up drunk still.
Title: Re: Calmini S.A.S.
Post by: Zukipilot on December 31, 2004, 02:52:24 AM
The simple fact is that we are a limited group of people with vehicles that are no longer in production and are impaitent(sp?) tightwads.

There is no way that it could be cost effective for a vendor to have a huge warehouse of Kick/Tracker parts just sitting there to be delivered. Much less doing a SAS kit that could be delivered to adapt to whatever axle each person decides to put into their vehicle. Calmini would have to buy and operate an entire warehouse just for that kit (that our tightwaded asses would not buy many of because "it's to expensive". If they planned it all out, had a computer data base of all the parts needed to adapt their kit to other axles and a pile of 4 link bolt on's, then they would be hounded by " why does it take 4-8 weeks to get my product, I want it now".

People constantly complain about having to wait on their custom built parts they build for our vehicles. There have been many threads complaining about this regarding the Anvil, winch bumper and swing away rear bumper. It would be a nightmare for them to try to produce their custom parts, order the misc. parts needed to adapt different axles and ship it out in a reasonable time. Not to mention for a bunch of tightwads like us. $2500 for a SAS Kit is cheap, I dont see how they could make money doing it for that much. I've got over $1000 in my Currie Ford 9". I purchased it VERY CHEAP complete end to end (with disc breaks and locker), had a spare Kick housing to steal all the mounts off of, Had to buy matching Yukon gears and had free labor to weld in it, set up the gears, etc...(THANKS MIKE ;)) Not to mention the numerous trips to the parts store to make the Lincon Calipers mate to my suzuki brake lines.

Hopefully one of these days Calmini or another vendor will find a way to develope and sell a kit to meet the SAS peoples needs, but if everybody thinks $2500 is to much, I dont see it hitting the market.

Zig
Title: Re: Calmini S.A.S.
Post by: TomKat on December 31, 2004, 04:11:33 AM
Quote
 So I knew this winter was going to see a new rear end.  One that will (hopefully) never brake.  
Je4sus, make sure I'm never in front of you, you may need to stop eventually at one time or another... ;D
Title: Re: Calmini S.A.S.
Post by: Natebert on January 01, 2005, 02:57:50 AM
Even home brew SAS, the cheap way, is going to cost 3-5 thousand using as much Suzuki stuff as you can...

~Nate
Title: Re: Calmini S.A.S.
Post by: whitfield on January 01, 2005, 07:37:41 AM
Quote
Even home brew SAS, the cheap way, is going to cost 3-5 thousand using as much Suzuki stuff as you can...

~Nate



I disagree :-/  

But comparing a barely legal trailer Queen Back woods beater to a Cross Country daily driver is apples to oranges.  
 
The SAS kick yall have built looks top notch.  I like it alot but the build is more then I can afford.      

  I think I can do a SAS on a GV XL-7 with Toyota's for less then 1k.   Maybe less then $600 If I can find donor arms.    But maybe I'm just CHEAP...

Scanning the Salvage for an XL-7....
Title: Re: Calmini S.A.S.
Post by: Bfunk on January 01, 2005, 07:45:32 AM
Quote

Je4sus, make sure I'm never in front of you, you may need to stop eventually at one time or another... ;D


??? ??? ???
Brian
Title: Re: Calmini S.A.S.
Post by: explosivo on January 01, 2005, 09:44:40 AM
Quote


??? ??? ???
Brian

You typed never brakes, not never breaks ;)
Title: Re: Calmini S.A.S.
Post by: Bfunk on January 02, 2005, 01:19:13 AM
Quote

You typed never brakes, not never breaks ;)

;D ;D ;D  :-X
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 02, 2005, 01:25:47 AM
Quote



I disagree :-/  

But comparing a barely legal trailer Queen Back woods beater to a Cross Country daily driver is apples to oranges.  
 
The SAS kick yall have built looks top notch.  I like it alot but the build is more then I can afford.      

  I think I can do a SAS on a GV XL-7 with Toyota's for less then 1k.   Maybe less then $600 If I can find donor arms.    But maybe I'm just CHEAP...

Scanning the Salvage for an XL-7....


How???? Do you already have the TOY axles sitting there, or a doner truck sitting there to rob the axles from? Daily driver set up, or trailered trail beater? Maybe I just need a lesson in el-cheapo conversions. But I was refering to a kit that someone can use and still daily drive it across the country to events or back and forth to work every day (Like a Lift Kit from a vendor would have to be). But even for a trail beater that will never see asphalt, $600. You could not even get a doner truck around here for that. Tell me how. I've got a 2wd tracker I would like to beat the hell out of ;D

Zig
Title: Re: Calmini S.A.S.
Post by: GRVIT on January 02, 2005, 01:57:42 AM
Since I m going for a SAS too (I got Heather's and Nate's hybrid front axle  ;D) , I ll tell you my opinion.The sas with coil set up will be more expensive than a SAS with leafs.Of course you all know that.I m almost ready to start the SAS project,just waiting for the last parts to be delivered to me.I believe that if someone wants to make a good truck with SAS ,he should expect to invest ("spend" for some others...) not less than 3000-3500 $,using both new and used parts.Coils or leafs.
Personally , I m going for a SAS (SPOA) using
-Heather's front hybrid axle
-OTT Kicker 3
- YJ leafs new
-Rancho's or Skyjacker's  shocks
-ARB front
-Mounting parts and other parts/kits from
*SpiderTrax ,TT,Calmini,Quadratec
- Custom driveshafts
I m expecting a total cost at aprox.5000-6000$,using  new parts.(including custom import duties to Greece)
And I call it a cheap mod.I would like to get Calmini 's SAS kit ,but I couldn't wait any longer.
If I was going for Dana44's,coilovers,strengthening the frame,plus solution for slip yokes,e.t.c   I would be close to 7500$-8500 or more I believe.
There's no way I believe for someone to0 built a good SAS Sidekick with 2500 or less.
Title: Re: Calmini S.A.S.
Post by: explosivo on January 02, 2005, 04:20:10 AM
I'm doing an SAS, and will be using mostly junkyard parts I can get for cheap/free, and still figure that the SAS itself will cost around $500 max. Most of that will be spent on new shocks and metal. This doesn't include the engine or trans stuff I want to do, which will probably add another $1000 with junkyard parts. Then if I ever want to make it streetable, I'll probably want some custom driveshafts made, just for peace of mind, which will cost around $400 each. So doing all the work that I want to do should stay right around $2000, and that includes a new engine/trans/tcase/axles/suspension.

Of course I'm ditching a LOT of Suzuki stuff, so this might be useless information compared to this thread :-/
Title: Re: Calmini S.A.S.
Post by: mesjr2004 on January 02, 2005, 10:39:21 AM
im gona have to agree w whitfield, its not that expensive, i picked a toy front axel friday,$250, a pair is $400, but i had a rear. ring and pinions $119.oo,locker $190. shocks $40 a piece ,coil springs$65 a piece. dom tube $5.00 a foot. its really not that bad ,and what all you guys arnt realising is your rig will be built buy you,shur you will have to do some R&D but thats the fun part, you,not someone else built your rig you will know everything about it,if anything breaks,you can fix it,if you dont like somthing about it ,you can change it,you will know the weak links and the strong ones. and the satisfaction of building somthing unique is ossem ,especally if it works really well! the hard part is stripping the ifs stuff the rest just comes together
Title: Re: Calmini S.A.S.
Post by: whitfield on January 02, 2005, 10:47:22 AM
When I say SAS I mean with coils.  On a XL-7 or Kick I would do it no other way.  Leafs will kill the Approach angle which on my 4-dr is nearly 90 Deg.

Quote


How???? Do you already have the TOY axles sitting there, or a doner truck sitting there to rob the axles from?
        Yes & Yes  But I can usually buy the matched set for about $200 - $300.   Every now and then the whole truck for $100.


Daily driver set up, or trailered trail beater?

Beater Ofcourse..   I dd a stocker, Not impressing anyone but myself at 75 MPH on the HWY in a Big truck.  For me DD'ing a stocker makes the most sense since my drive is 98% HWY |removethispart|@ 70+.  


Maybe I just need a lesson in el-cheapo conversions.

Yes,   A friend of mine is Driving a SPOA sammy on 38's with a 16v conversion + full width kick rear (5.13:1's) and less then $500 in the whole set up.  I'm learning by watching him....   He scored a totaled 4dr kick from a guy in the salvage yard parking lot for $100.  Yard would only give him $75...  He did the wiring harness in a week, laid it all out on the pool table...


But even for a trail beater that will never see asphalt, $600. You could not even get a doner truck around here for that. Tell me how. I've got a 2wd tracker I would like to beat the hell out of ;D  

I've got a $200 2wd Kick that needs a Beat'n too.

(http://photos.zuwharrie.com/users/whitfimb/95tracker1.jpg)

Mainly it's by searching out and buying stuff like this


(http://photos.zuwharrie.com/users/whitfimb/Burntoy1.jpg)

Sold the engine and trans for $450... kept the rear, and  front bumper, lockouts and  a few other pieces.

You have to buy stuff when the people who own it no longer want it.  Just get it out of their way.  Being too close to the big city helps ALOT.

Wrecker lots and Abandond vehicle auctions are usually a sure bet, I get most of mine thru the Bargin Trader.


My parts list for the 4-dr of things I bought that I can recall...  

Lower A-arms Used (My busings were frozen) $40.
Heavy wall Headder collectors (strut spacer) <$20
Explorer Springs +2" used $75 shipped
XJ front Coils used  free
Jeep 2" spring spacer  $30 shipped
Drive shaft spacer Rear $30
Rear Shocks free Take offs.
Body lift (Sky Mfg 2") $100 shipped  
Steel was free scrap...
                                       Total:  $295  

I'll probally spend that again just on making the steering where I can be comfortable with it's durability and safety on the road.  

Their could be a few misc things I'm forgetting like tires & wheels, T-case gears, Rocker skids, ect... but they are not part of the lift...  

The Kick frame front section in my pictures was used for indoor suspension design & mock up.  I returned it in less the 30 days for a full refund.  
Title: Re: Calmini S.A.S.
Post by: 1bigtracker on January 02, 2005, 11:46:28 AM
Quote
im gona have to agree w whitfield, its not that expensive, i picked a toy front axel friday,$250, a pair is $400, but i had a rear. ring and pinions $119.oo,locker $190. shocks $40 a piece ,coil springs$65 a piece. dom tube $5.00 a foot. its really not that bad ,and what all you guys arnt realising is your rig will be built buy you,shur you will have to do some R&D but thats the fun part, you,not someone else built your rig you will know everything about it,if anything breaks,you can fix it,if you dont like somthing about it ,you can change it,you will know the weak links and the strong ones. and the satisfaction of building somthing unique is ossem ,especally if it works really well! the hard part is stripping the ifs stuff the rest just comes together



that is an extreamly good point!

stu
Title: Re: Calmini S.A.S.
Post by: wildgoody on January 02, 2005, 12:05:19 PM
The point is that when you are gathering
parts and doing the SAS yourself, you can
look for deals, but when you are putting
together a kit, you need to have some sort
of uniformity to the parts, and that requires
sourcing from a supplier that is going to
cost more than a $200 burnt out truck, an
engineered kit is just going to cost more,
no way around it.

Wild
Title: Re: Calmini S.A.S.
Post by: 92Sidekick4x4 on January 02, 2005, 12:05:41 PM
that 2wd looks to be in decent shape
Title: Re: Calmini S.A.S.
Post by: whitfield on January 02, 2005, 01:50:31 PM
Quote
The point is that when you are gathering
parts and doing the SAS yourself, you can
look for deals, but when you are putting
together a kit, you need to have some sort
of uniformity to the parts, and that requires
sourcing from a supplier that is going to
cost more than a $200 burnt out truck, an
engineered kit is just going to cost more,
no way around it.

Wild


I agree totally, An engineered Kit should be $800 -$2k.  

But I have considered directing others to the source for the pieces needed and making a small 30-50  piece run on the necessary bracketry to make it work.   Liability make it to risky.  Turning stuff out in your garage is one thing, but selling it is a whole nother Cooler O worms..  

I feel that a SPOA Style (Simple & Cheap) kit for the Kick is what is needed to incresase the popularity and demand for more after market support.

If the Sammy required a 2K kit it would not be nearly as popular today...
Title: Re: Calmini S.A.S.
Post by: GRVIT on January 02, 2005, 06:38:22 PM
All of you that live in the US are very lucky cause you can find cheap parts,mainly used ones.For example ,here its impossible to find used YJ leafsor coils ,or other useful SAS  parts believe it or not.Here the 60% of the 4x4 's  are  IFS pick up trucks (Nissan-Toyotas-Mitsubishi) ,the next 30% are Suzuki's (Sammys and Sidekicks)and  the rest 10% are Jeep,Kia,Mazda, Toyotas,e.t.c  The Jeeps here are considered to be luxury trucks(and they are expensive to buy) somewhow,95% of them never touth mud or rocks .Sad heh......They dont have damages ,so no used parts......
Anyway ,it makes me wonder the prices that some of you mention,very cheap indeed.But on the other hand,my truck is a daily driver,I want to put the best parts in it.I cant do it that cheap.And she will have to pass the MOT also.
Yes I could get a Sammy and with half the money I invested on the Sidekick,I could make it a monster.But its too small for me and I like the Sidekick more. .Also ,about the prices I mentioned above,have in mind that the customs duties for importing parts from US are almost 50% added on their cost,not to mention shipping  >:(
But ,I m staying with the Kick.expensive or not.I just love it very much I guess  ;D
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 02, 2005, 11:08:50 PM
Quote
im gona have to agree w whitfield, its not that expensive, i picked a toy front axel friday,$250, a pair is $400, but i had a rear. ring and pinions $119.oo,locker $190. shocks $40 a piece ,coil springs$65 a piece. dom tube $5.00 a foot. its really not that bad ,and what all you guys arnt realising is your rig will be built buy you,shur you will have to do some R&D but thats the fun part, you,not someone else built your rig you will know everything about it,if anything breaks,you can fix it,if you dont like somthing about it ,you can change it,you will know the weak links and the strong ones. and the satisfaction of building somthing unique is ossem ,especally if it works really well! the hard part is stripping the ifs stuff the rest just comes together



You proved my point perfectly ;D. You are getting awesome prices on your parts, designing and welding in everything your self and with out considering any extras you are already up to;


Axle+ 400 /pair
R&P 119 x 2 = 238
Locker 190 x 2 = 380
Shocks 40 x 4 = 160
Coils 65 x 4 = 260

Already up to $1438 with no shock mounts built, not brakes mated to your Zuk stuff, so shop suplies, no time alloted, etc..... We all know that the major costs when fabbing something your self is all of the little stuff you dont expect. (Crush sleeves, carrier bearings/races, axle bearing/races, brake pads, parts, etc.....)

I think it is cool as hell to build your own stuff, but to compare a I can do it myself $600 job to a Off the shelf ready to bolt on tried and tested kit is completely un reasonable.

Still back to my original conclusion that It may be able to be done cheap, but not that cheap.

Zig
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 02, 2005, 11:21:42 PM
Quote

Liability make it to risky.  Turning stuff out in your garage is one thing, but selling it is a whole nother Cooler O worms..  

I'm sure you already know this, but make damn shre your well insured if you make a run of your parts to sale, one bad weld by some DA that should of never been working on a suspension and they will be looking to blame you >:(

I feel that a SPOA Style (Simple & Cheap) kit for the Kick is what is needed to incresase the popularity and demand for more after market support.

I think it would help attract those that must have a SAS. But these rides have blown up over the past few years and they seem to keep growing in populatity ;D




:P See Bold Above, I messed up
Title: Re: Calmini S.A.S.
Post by: Natebert on January 03, 2005, 01:50:28 AM
Quote
All of you that live in the US are very lucky cause you can find cheap parts,mainly used ones.For example ,here its impossible to find used YJ leafsor coils ,or other useful SAS  parts believe it or not.Here the 60% of the 4x4 's  are  IFS pick up trucks (Nissan-Toyotas-Mitsubishi) ,the next 30% are Suzuki's (Sammys and Sidekicks)and  the rest 10% are Jeep,Kia,Mazda, Toyotas,e.t.c  The Jeeps here are considered to be luxury trucks(and they are expensive to buy) somewhow,95% of them never touth mud or rocks .Sad heh......They dont have damages ,so no used parts......
Anyway ,it makes me wonder the prices that some of you mention,very cheap indeed.But on the other hand,my truck is a daily driver,I want to put the best parts in it.I cant do it that cheap.And she will have to pass the MOT also.
Yes I could get a Sammy and with half the money I invested on the Sidekick,I could make it a monster.But its too small for me and I like the Sidekick more. .Also ,about the prices I mentioned above,have in mind that the customs duties for importing parts from US are almost 50% added on their cost,not to mention shipping  >:(
But ,I m staying with the Kick.expensive or not.I just love it very much I guess  ;D


This is from somebody without the fortunate luck of finding 'deals' for every part...


Title: Re: Calmini S.A.S.
Post by: Natebert on January 03, 2005, 01:55:04 AM
Quote



You proved my point perfectly ;D. You are getting awesome prices on your parts, designing and welding in everything your self and with out considering any extras you are already up to;


Axle+ 400 /pair
R&P 119 x 2 = 238
Locker 190 x 2 = 380
Shocks 40 x 4 = 160
Coils 65 x 4 = 260

Already up to $1438 with no shock mounts built, not brakes mated to your Zuk stuff, so shop suplies, no time alloted, etc..... We all know that the major costs when fabbing something your self is all of the little stuff you dont expect. (Crush sleeves, carrier bearings/races, axle bearing/races, brake pads, parts, etc.....)

I think it is cool as hell to build your own stuff, but to compare a I can do it myself $600 job to a Off the shelf ready to bolt on tried and tested kit is completely un reasonable.

Still back to my original conclusion that It may be able to be done cheap, but not that cheap.

Zig


All of this along with the fact that if you want regular width axles, or even a bit wider, you are going to have to find something bigger then plain old toy mini-truck axles (which are narrower then sidekick or have custom axles made.  Don't forget your SYE.  

I still don't see how this can be accomplished that cheaply

Especially with all of the little stuff, like steering, housing rebuild kits, brake lines, drive lines, bushings, grade 8 hardware, welding wire, gas, griding disks, paint, etc.

I think if you REALLY add up all of these costs, you'll have yourself a good reality check.  

But boy is it fun to show the Heeps that yours' ISN"T a bolt  on kit.

~Nate
Title: Re: Calmini S.A.S.
Post by: what_rd on January 03, 2005, 02:21:27 AM
I am fairly new to this forum but not new to building 4x4’s.  My first attempt at building the SAS tracker was planned by building it as cheep as possible.  It would have ended up like a tiki torch filled with gasoline.  
So far the cost of my SAS is:
$500 axles
$400 tranny T-case
$375 leaf springs.
Drivelines are going to be between $600 and $800.
This does not include: steering, fuel, rewiring, shift kits, rebuild kits, brakes, brake lines, tools(supplies for the tools), tires, metal for the frame and bumpers, exhaust, or tons of other modifications.
And you will not need to do all of this if you leave the motor and trans stock.  But then you need to look at gearing.  Ring and pinion?  Kicker 3 case?
I do not see Calmini ever making this kit, or even for the amount of $2500.
Title: Re: Calmini S.A.S.
Post by: mesjr2004 on January 03, 2005, 10:01:00 AM
ya yr rite over$1400.00 dollars.but my intention was to use a sammy axel i already had .and i would have ben under $500. but couldnt do it,ive broken too many parts.
still ,i have a hard time paying for annything i can build myself. :-/
Title: Re: Calmini S.A.S.
Post by: robrahn123 on January 10, 2005, 02:33:22 PM
Had to bring this post to top!

Sweet Teal Tracker.  I think I saw it before.  LOL  Matter fact I sure of it!  Heres a coulple pics of my Sammy.

Yesterday!
(http://www.wegotmud.com/B%201-9-2005/100_2714.jpg)
(http://img.photobucket.com/albums/v504/robrahn123/100_0085.jpg)

Hey the snow had the rocks and trails covered up!

Here is part 2 of Video from Yesterday.
Mounds 1-9-2005 Part 2 (http://wegotmud.net/videos/Mounds1_09_05pt2.wmv)

More pics and vids on http://www.wegotmud.com and http://www.maniacaloffroad.com/

Later Todd.

PS Im not really a rock guy.  Stock Sammy with SPOA.  Thats it.  No flex or gear!  Dont forget the bald 31x10.50 TSLs.  Why did I sign up as Robrahn on a Zuki site?  Gonna have to change that.
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 10, 2005, 09:37:20 PM
Cool pics, and welcome top the BBS, BUT, what does that have to do with a SAS for a Kick/Vitara???

Zig

Downloading the video now though. ;D
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 11, 2005, 01:25:35 AM
Quote
Sorry about the([url]http://wegotmud.com/forum/Smileys/default/offtopic.gif[/url]) been drinking to many ([url]http://wegotmud.com/forum/Smileys/default/m43_sm.gif[/url]).  Link brought me to middle of topic and really didnt read.  Just saw the Tracker and got pumped up!  Tell you the truth by the time I got done with post I thought I was on a differant web site.

Sorry Todd.


It's All Good 8)
(http://www.eye-irritant.com/august2004/beerdance.gif)
(http://www.eye-irritant.com/august2004/beerdance.gif)
(http://www.eye-irritant.com/august2004/beerprogress.gif)
(http://www.eye-irritant.com/august2004/beerdance.gif)
(http://www.eye-irritant.com/august2004/beerdance.gif)
Title: Re: Calmini S.A.S.
Post by: Zukipilot on January 11, 2005, 01:41:41 AM
Cool Vid too. Love watching a Sami slow ride through the deep stuff while the full size hammer down because theyre skeerrttt ;D
Title: Re: Calmini S.A.S.
Post by: Crabzuki on January 12, 2005, 11:25:06 PM
Quote
Cool Vid too. Love watching a Sami slow ride through the deep stuff while the full size hammer down because theyre skeerrttt ;D



(http://webpages.charter.net/connectingzone/disagree/1.gif)

I figured what the heck since we're off topic here's more mud videos....
http://wegotmud.net/videos/mounds1_2_05.wmv
http://wegotmud.net/videos/mounds12_19_04.wmv[/color]
Title: Re: Calmini S.A.S.
Post by: 1bigtracker on January 13, 2005, 03:40:33 AM
sweetness!  those are some great vids!

stu
Title: Re: Calmini S.A.S.
Post by: zookiemike on January 13, 2005, 05:53:50 AM
Quote
sweetness!  those are some great vids!

stu

Yeah, the mounds rock ;D.
Title: Re: Calmini S.A.S.
Post by: jagular7 on January 14, 2005, 06:50:38 AM
Here is a link to some Xterra SAS pics (supposedly Calmini design). If you look closely, the owner cut out the IFS crossmembers, added in a bolt-in crossmember. The SO shocks are one a bolt-in loop. The tranny crossmember as well as the long arm crossmember is also bolt in. Looks like the only weld requirement is the long arm mount  on the axle housing with the SO shock system.  All this provides a foundation for a full running gear skid plate.http://webpages.charter.net/cmxterra/sas/

For the long arm, the moung design looks a lot like an upside down Land Rover design. The end on the crossmember is a rather simple Johnny joint. Only concern for the long arm is the area necessary for clearance during suspension cycling. In the ramp picture, it's quite obvious, the front axle has tremendously more articulation capability in comparison to the rear (difference in axle angles relative to the vehicle).
Title: Re: Calmini S.A.S.
Post by: TomKat on January 14, 2005, 11:57:31 AM
Really nice stuff! Wow! One problem, I think my Grand Cherokee has a better approach angle than that X.
Title: Re: Calmini S.A.S.
Post by: Poor John on August 05, 2005, 06:02:13 AM
I have been reading a lot of posts and am getting the impression that there will not be any  SAS kits for the tracker any time soon. I would like to run an idea by you.

Swap in a 1.9TD VW engine using an Acme adapter. 5-speed Toyota transmission, 2 Toyota  cases mated with a marlin crawler. Take the entire suspension link system out of say a FZJ80 (I want the selectable lockers). Weld in custom cross members for mounting points. Use the drive shafts from either the FJ80 or donor of the tranny & T-case shortened. I haven’t researched the trany/T-case combo too much yet but I would be looking to avoid the whole SYE issue with the tracker case. All of the drive line components would be compatible being Toy gear. Stock out of a LC or Truck would e a huge upgrade from the tracker.

I am at least a year away from starting the project but I want to end up wit a 4-door (I want the room, AC & creature comforts) with solid axles, coil springs, plenty of gearing and able to run large tires. I am thinking junkyard scrounging. I am game for fabricating just not for the tedious trial & error. So a kit (such as for the oil burner) is money well spent. If I could find detailed diagrams/drawings for the axle swap I can take it from there which is why I was thinking just using the original FJ links. What do folks think? Thanks, John.
Title: Re: Calmini S.A.S.
Post by: chet on August 05, 2005, 09:26:35 AM
thats quite the project! I am heading the same way sort of!  ;D Except I am keeping the ifs for now. I have a 1.6TD Jetta sitting in yard and am starting to pull together all the parts I will need to dot he swap.

You could keep the sidekick trans and use the OTT kicker to go from the kick tcase to toyota tcase.

One thing to remember is that landcruiser axles are both offset to the pass side so with a minitruck tcase your rear drive shaft will be on an angle. How about a tacoma rear with the e-locker and a minitruck front with the e-locker? prob be cheaper than the LC diffs.

Coils are alot of work and alot of playing around to get set-up properly. that is why alot of people go leaves when they SAS.
Title: Re: Calmini S.A.S.
Post by: xoffroad on August 05, 2005, 10:02:14 AM
K.I.S.S.

Weld on Leaf spring mounts from a YJ. Leaf springs from a YJ. Front CJ axle. New front driveshaft. CJ or YJ steering linkage. Drill out pitman arm to 3/4". Use Go-Fer-It weld in sleeve at the pitman arm. Do the front and rear in leaf springs or just the front... Even Sami guys know it drives nice once you got the leafs setup properly and a Trackick is not much off weight wise once it's modified from a stock YJ so the spring rate should be spot on. Only fabbing would be shackle mounts on either end of the frame and I think anyone who has fabbed anything can tell ya 2x4 box works great as a place to mount as well as a beefy crossmember/bumper.

Done. SAS for under $600.

Sure you can fool around with the coil links... That's easy too. Radius arms up front (see XJ long arm kits) with a panhard rod. But that's another option.
Title: Re: Calmini S.A.S.
Post by: chet on August 05, 2005, 11:35:34 AM
Not sayin your wrong but an SAS for under $600 is pushing it! You get a CJ axle and then you will need gears as they will be too low and a bearing kit while you have the diff apart.
Title: Re: Calmini S.A.S.
Post by: Natebert on August 05, 2005, 02:40:56 PM
*singing, bell ringer* Bring out your dead, bring out your dead....
*mostly dead guy* But I'm not dead yet.
*bell ringer* You will be.
*singing, bell ringer* Bring out your dead, bring out your dead....

8 months.  Almost had this thing buried.

I highly doubt that anybody has detailed their SAS swap for a Sidekick with drawings.
It's a lengthy process with lots of different options.
However, it does sound like you've figured out a good path.  Next thing to do is to try it out.
Good luck,
~Nate

Title: Re: Calmini S.A.S.
Post by: ZeusZuki on August 05, 2005, 05:22:10 PM
And so it continues..................

Go for it, you have nothing to loose. But with all of planing why not just build a Toymotor up instead?
I know from a VERY reliable source that CALMINI are still doing a SAS kit but it has to be 100% before release - from a commercial point of view you will all agree that this makes sense.

Personally I have done a SAS on a Kick using coils. Yes it is a lot of work but it drives SOOOOOOOOOOOOO nice ;D. Articulation is fantastic and I am happy with the result.
Leaf springs are good - coils are BETTER!
I have played with a leaf sprung Sammy and it worked real well but coils - Yeah Baby Yeah ;)
I am now building another Kick with IFS, I am looking forward to the challenge of getting it sorted out properly. I really like the benefits of IFS - but that is another story.

Anyway - Good luck and I hope it all works out ;D
Title: Re: Calmini S.A.S.
Post by: paps133 on August 05, 2005, 07:33:52 PM
Well , seen the topic and figured it was going to happen. Then I as i was reading , nothing about the sas kit
.. :D :D
Title: Re: Calmini S.A.S.
Post by: Uncivilized on August 06, 2005, 08:03:29 AM
I know from a VERY reliable source that CALMINI are still doing a SAS kit but it has to be 100% before release - from a commercial point of view you will all agree that this makes sense.
I agree with this, this is something that needs to be tested fully. You wouldn't want to release a new product and have it fail in any way.
Title: Re: Calmini S.A.S.
Post by: Poor John on August 07, 2005, 09:35:31 AM
I was thinking of using the complete LC case so the shafts would line up right. Use another Toy case to get the reduction unit out of. I was thinking of getting mini truck axles and selectable lockers (and T-case). I was just hopping to find an LC that someone wanted to upgrade to larger axles & hopefully get theirs cheap or free (yes I dream a lot). Does anyone know if the rear E-Locker out of a new Toyota LC Prado will fit in mini truck axles front & rear, or any other cheap Toy axles for that matter. I may (again that dreaming again) be axle to get some. They seem to crash a lot around here. I can’t get the whole axle home & it has IFS but the lockers for free will save be a boat load if I can get them. I was thinking going with Toyota from tranny on back so everything was the same & hopefully avoid headaches.