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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Bobzooki on May 31, 2005, 04:53:41 AM

Title: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on May 31, 2005, 04:53:41 AM
OK, so I have shiny new Sidekick 30% stronger axles from Calmini - but what else do I need to install them?

This is what else (for a 92 to 95 Kick):

Suzuki Part Number, Description, cost each, qty required, and total cost:

09284-45001
Outer Oil Seal
$9.11 ea X 2 = $18.22

09269-35010
Rear Wheel Bearing
$52.97 ea X 2 = $105.94

43485-73000
Bearing Retainer Ring
$12.68 ea X 2 = $25.36

09282-48003
Inner Oil Seal
$11.99 X 2 = $23.98

43588-73000
Oil Seal Protector
$3.10 X 2 = $6.20

09119-12007
Bolt
$1.86 X 8 = $14.88

Total cost:  $194.58
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Whipp on May 31, 2005, 07:21:40 AM
Quote
OK, so I have shiny new Sidekick 30% stronger axles from Calmini - but what else do I need to install them?

This is what else (for a 92 to 95 Kick):

Suzuki Part Number, Description, cost each, qty required, and total cost:

09284-45001
Outer Oil Seal
$9.11 ea X 2 = $18.22

09269-35010
Rear Wheel Bearing
$52.97 ea X 2 = $105.94

43485-73000
Bearing Retainer Ring
$12.68 ea X 2 = $25.36

09282-48003
Inner Oil Seal
$11.99 X 2 = $23.98

43588-73000
Oil Seal Protector
$3.10 X 2 = $6.20

09119-12007
Bolt
$1.86 X 8 = $14.88

Total cost:  $194.58



Finally being able to get out and wheel... Priceless.

Let me know when you're up for some.  Is Kingston Peak or Loch Lomond open yet?

- Craig
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on May 31, 2005, 07:36:39 AM
Well, the Gnewt is still down - until I get the parts from Suzuki, for the rear, and until I get the parts from Stan for the front!  I might head up Kingston way in the BattleCat (Dakota) to see how it's looking!
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Mikerpm4x4 on May 31, 2005, 01:24:10 PM
I reused all the stock bearings, bolts,ect..  :-/ I installed them in 2 different kicks that way. Why would you need to replace the inner axle seal and bolts?

Mike
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Agent Orange on May 31, 2005, 01:32:29 PM
did you reuse the oil ?

;D
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Mikerpm4x4 on May 31, 2005, 01:40:04 PM
Actually I did! I didnt have to drain it. I lifted one side at a time so the oil would run to the opposite side. ;)

Mike
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Agent Orange on May 31, 2005, 01:56:46 PM
 :) that comes from a person with having lots of experience swapping axles. i wouldn't have thought of that on my own. so thanks  :)

i also have the calmini axles, but i'm waiting untill i put in a arb locker later this year, hopefully. i also got a 16v header, and that's going in, in the next few weeks with a new high flow exhaust system complete.

you gotta like it  8)
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: HotRod on May 31, 2005, 04:30:33 PM
Quote
Actually I did! I didnt have to drain it. I lifted one side at a time so the oil would run to the opposite side. ;)

Mike

Good Idea.
And Yea, I had to buy the new bearings and bearing keepers and axle studs. This way I would have a good spare in case Heck froze over and something happened.
Never hurts to be over Prepared
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on June 01, 2005, 01:07:37 AM
Quote
Why would you need to replace the inner axle seal and bolts?


Well, let's see.  My FSM says I have to grind the Bearing Retainer Ring off, and cut it off with a cold chisel, to get the wheel bearing off the old axle, so I figured I'd just leave the whole shebang on the stock axle, so swapping on the trail is easier.  The bolts are pressed into the flange on the axle - why would I want to try to extract the old ones, and press them into the new axle, when I can just have bolts pressed into both axles for 15 extra bucks?

Just my thinking.  Seals?  Hey, I think that after 132,000 miles, it won't hurt to replace the seals!
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Mikerpm4x4 on June 01, 2005, 05:33:07 PM
FSM huh... I guess Im too cheap to buy one of those either. :P

Mike
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on June 13, 2005, 04:43:13 AM
Another piece - OOPS!

You need 2 each 53820-60A00 Rear Wheel Outer Retainers - just over $20 each.

Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Mikerpm4x4 on June 13, 2005, 12:38:57 PM
 Who the hell is installing this stuff! Why would you need those ??? Im starting to think you just like to spend money. :P

Mike
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: SnoFalls on June 13, 2005, 03:15:00 PM
I for one am looking at this on the sidelines and thinking it's a high price for 30% increase in strength. My tune may change if/when I snap a rear axel, but till then I'm a spectator.
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on June 14, 2005, 01:43:28 AM
Quote
Who the hell is installing this stuff! Why would you need those ??? Im starting to think you just like to spend money. :P

Mike


I am Mike!  Most of this stuff is held on the axle, by the wheel bearing retainer.  I mean - what'm I supposed to do, cut the old retainer off, and re-use it all (when If I leave it all on the axle I didn't break, it makes swapping it out a lot easier on the trail.

Am I missing something?  How the heck do I get that bearing retainer off without grinding it away and cutting it off with a cold-chisel, as they say to do in the FSM?
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Mikerpm4x4 on June 14, 2005, 12:33:14 PM
I have a high quality press at work with many different chucks and I pressed it all off and all back on. End of story. If you had already bought new bearings why didnt you just cut the old ones off and slide the retainers off?

Mike
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on June 15, 2005, 01:45:00 AM
Quote
I have a high quality press at work with many different chucks and I pressed it all off and all back on. End of story. If you had already bought new bearings why didnt you just cut the old ones off and slide the retainers off?


Dagnabbit, Mike, I don't have an angle grinder, and my bench grinder wasn't doing the trick, and I need to get the dang things going!  You can press the retaining ring OFF?  How the heck do you do that?  Just push EVERYthing off at once?
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Whipp on June 15, 2005, 08:29:00 AM
Quote


Dagnabbit, Mike, I don't have an angle grinder, and my bench grinder wasn't doing the trick, and I need to get the dang things going!  You can press the retaining ring OFF?  How the heck do you do that?  Just push EVERYthing off at once?


I changed both of my rear bearings not too long ago.  The passenger side was fine, but the driver's cage was in about a dozen pieces.  I like doing my own work, but for this, I just paid an automotive machine shop $40-$50 (can't remember exactly) to press the old stuff off and the new stuff on.  Piece of cake, done the same day they were dropped off.  They're in Wheat Ridge if you want their info.

- Craig
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: Bobzooki on June 16, 2005, 01:10:43 AM
Clearly, a Hydraulic Press is in my future!!!

I still wanna lnow how Mike does this ON THE TRAIL - or even back in camp, say, in Moab.

Carrying spares with all the goodies already pressed on, makes the whole job one heck of a lot easier!
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: xamtex on June 17, 2005, 09:05:49 AM
i change my rear bearings using a press,i reuse the retaining collars,and get bearings and seals  from a bearing supplier rather than suzuki dealers which are usually totally useless and massivly overpriced in the uk.
the bearings cost about £5($9)each and the seals are about £2($3.5)each.
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: mrfuelish on June 17, 2005, 10:45:42 AM
Your on the right track if you want coplete spares for the trail, you could buy a cheap press for the same price as paying a shop to press them. if you go to the disk brake conversion you won't need those plates.  ;D (at least on a sammie.)
Title: Re: Calmini Rear Kick Axles - Additional parts
Post by: the_dude on June 22, 2005, 10:19:32 AM
Quote
Posted by: Bobzooki Posted on: Jun 15th, 2005, 6:45am


Dagnabbit, Mike, I don't have an angle grinder, and my bench grinder wasn't doing the trick, and I need to get the dang things going!  You can press the retaining ring OFF?  How the heck do you do that?  Just push EVERYthing off at once?  


dude, i got two words to say to you. Harbor Freight. no angle grinder. They are like 15 bucks and even come with the abrasive wheel.. I'm trying to piss in your corn flakes but geez get an angle grinder. If you ordered at the same time as your parts I would be willing to bet it would show up first! yeah I know I know Harbor freight is junk, well yeah some of it is but there angle grinders are decent!