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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Fity on February 28, 2007, 02:39:44 PM

Title: Which crawler gear set for a Kick/trackers?
Post by: Fity on February 28, 2007, 02:39:44 PM
There are a stack of companies that are selling crawler transfer gears for Kicks/trackers. either in 4.24:1 or 4.4:1  Should I shop for price are is one a better gear set?  Do any of them require grinding of the alloy transfer case?
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Bobzooki on February 28, 2007, 02:54:18 PM
OK, I can't speak about the TrailTough set, but I can tell you this about Calmini vs. Rocky Road.

Calmini install requires you to file some aluminum from the inside of the case.  It took me about a half hour, with a hand file.

On the RRO set, they want you to send them your transfer case, and they send you one, which has been hogged out, and welded over.  If you don't send them your xfer case, they want something like an additional $150 core charge.
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: biker on February 28, 2007, 06:43:03 PM
I put the Trail Tough set in mine and it took a little shaving in the case to fit the large gear, just like Calmini I imagine. The price was way cheaper than Calmini and they were in my hands in Canada in 3 days. :o ;D
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Fity on February 28, 2007, 07:31:28 PM
Thanks guys.  :)
biker, Does the trail tough set require the case to be welded up after grinding out room for the gears?

Are any of the brands stronger?  I am guessing that all the 4.24:1 sets are made by the one company.  Any one know?
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: crikeymike on February 28, 2007, 07:39:18 PM
RRO's are out of production right now and they say they probably won't be having any made in the near future due to few requests.

I'll be getting the trail tough gears at some point soon.  I didn't realize the case had to be grinded though.  Does anyone know if there's an install write up on these?
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: cj on February 28, 2007, 08:47:59 PM
http://www.zukiworld.com/forum/index.php?topic=2203.0
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Bobzooki on March 01, 2007, 08:55:55 AM
Are any of the brands stronger?  I am guessing that all the 4.24:1 sets are made by the one company.  Any one know?

I can't be CERTAIN, but Steve Kramer at Calmini tends to set up relationships with his suppliers, where they DO NOT produce the same product for any of his competitors.  Take the 5.83 R&P's.  He had them made by Richmand Gear - then something happened that soured that relationship, but there's no WAY you can get a 5.83 set out of Richmond Gear directly.

I have never had any problems with my Calmini set, and I've wheeled the snot out of it.
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Fity on March 01, 2007, 02:41:45 PM
Thanks.  :)

In the install thread the CJ linked to it states that you only have to grind a bit of the case, I was thinking that it would require a hole right through.   :o  Not so bad after all.

I guess I will just shop for a good price.
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: biker on March 01, 2007, 06:10:15 PM
Just a little grinding in the one ridge in the case but no welding, was pretty easy actually
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Fity on March 01, 2007, 08:18:02 PM
Cool  :)
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: inphobic on March 08, 2007, 09:28:15 AM
I"ve had good luck with the trail tough set so far.
We are building a doubler on the back to a dana 300 too so we can have a twinstick aet-up. It really didnt take much clearancing to make them fit.
Jake

Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Jeremiah on March 08, 2007, 12:38:23 PM
I've been looking at gearing for trackicks, and kind of have a related question. In sami's, the new gears change the high and low range. With trackicks, do they have gear sets that do this?

~J~
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Bobzooki on March 08, 2007, 01:26:31 PM
With trackicks, do they have gear sets that do this?

Nope - High stays at 1:1.   :(
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: Jeremiah on March 09, 2007, 05:54:31 PM
With trackicks, do they have gear sets that do this?

Nope - High stays at 1:1.   :(

Is that why people do the dual transfer cases? or... is that just to get an insane final drive?
Title: Re: Which crawler gear set for a Kick/trackers?
Post by: crikeymike on March 09, 2007, 07:42:53 PM
It's both.  It's the only way to reduce your high range, and then you have more low range options, and a crazy crawl ratio if you need it.