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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: one mile on April 23, 2009, 09:13:37 AM

Title: 1st week on road and I have questions.
Post by: one mile on April 23, 2009, 09:13:37 AM
First and formost I love my samurai (sorry ,my little girls) and now I have a few "Shake Down" questions.....I have noticed a fairly big gage green wire hanging down on the battery side of the Engine and I followed it back to a plug coming through the firewall just beside the battery. There are two plugs actually and this wire comes from one of them. It is about 11 in. long and it has it's on cover the length of this wire which looks factory. someone has put tape over the end and left it. Any thoughts on this?  Second question...I have a oil leak and it seems to be coming from a little metal tube off the back of the fuel pump. It is not hooked to anything and seems to be vented to the air. I have already fixed the two normal distributor leaks and the Valve cover does not seem to be leaking so I think this tube off the back of the Fuel pump needs to be hooked up to somthing...Any help out there...?
Title: Re: 1st week on road and I have questions.
Post by: ebewley on April 23, 2009, 09:16:00 AM
First and formost I love my samurai (sorry ,my little girls) and now I have a few "Shake Down" questions.....I have noticed a fairly big gage green wire hanging down on the battery side of the Engine and I followed it back to a plug coming through the firewall just beside the battery. There are two plugs actually and this wire comes from one of them. It is about 11 in. long and it has it's on cover the length of this wire which looks factory. someone has put tape over the end and left it. Any thoughts on this?  Second question...I have a oil leak and it seems to be coming from a little metal tube off the back of the fuel pump. It is not hooked to anything and seems to be vented to the air. I have already fixed the two normal distributor leaks and the Valve cover does not seem to be leaking so I think this tube off the back of the Fuel pump needs to be hooked up to somthing...Any help out there...?

One of the ways the stock fuel pumps shows that it's going bad is that it begins to pump oil out that tube. Time to replace. Would have to see a picture of the wires you're talking about.

-Eric
Title: Re: 1st week on road and I have questions.
Post by: one mile on April 23, 2009, 09:46:06 AM
Thanks Eric...I'll try to get a pic. of that wire. (Did I say it was an '87 Samurai?) I will get one of my friends at work to help me.
Title: Re: 1st week on road and I have questions.
Post by: Rhinoman on April 23, 2009, 02:07:37 PM
I have a oil leak and it seems to be coming from a little metal tube off the back of the fuel pump.

Change the oil and filter when you change the pump. You may well have petrol in the oil which can trash the engine.
Title: Re: 1st week on road and I have questions.
Post by: one mile on April 23, 2009, 07:10:32 PM
Eric, I sent pics. hope you can help
Title: Re: 1st week on road and I have questions.
Post by: ebewley on April 24, 2009, 08:39:58 AM
Eric, I sent pics. hope you can help

I received and replied to your email. I believe it is a remnant of an A/C system. I'll attach those photos here so others can see and comment.

-Eric
Title: Re: 1st week on road and I have questions.
Post by: Bigzook on April 24, 2009, 10:09:41 AM
Replace that fuel pump quickly. I had one go bad at the dunes, ended up trashing my bearings.
Title: Re: 1st week on road and I have questions.
Post by: one mile on April 24, 2009, 04:58:08 PM
OH YEAH! I stopped driving it as soon as Rhinoman brought it to my attention .  I got a pump on the way and hope to get it on this weekend. Thanks for the "Heads Up" anyway....
Title: Re: 1st week on road and I have questions.
Post by: ack on April 24, 2009, 05:31:36 PM
Be careful when installing it!

Do not bump the arm into anything while installing it or you might tear the diaphragm - which will cause you to have TWO fuel pumps with identical problems!

This my Crusade.  I destroyed a rebuilt 1.3 when the fuel pump failed, dumped a bunch of gasoline into the oil and washed the engine.... >:(  DON'T LET IT HAPPEN TO YOU!
Title: Re: 1st week on road and I have questions.
Post by: one mile on April 24, 2009, 05:39:39 PM
Can you pull the pan and get to the "Bottom End" of the motor without pulling the Engine?
Title: Re: 1st week on road and I have questions.
Post by: Bigzook on April 24, 2009, 09:06:50 PM
Maybe, depending on lift. But, it's so easy to pull the engine. The last 1.3 I pulled took like 1 hour.