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ZUKIWORLD Discussion Forum => Technical Discussion - Performance / Modify => Topic started by: warbird on March 04, 2010, 03:58:26 PM

Title: Samurai 16v Wiring "Manual"
Post by: warbird on March 04, 2010, 03:58:26 PM
Don't spend much time here but thought you guys might be interested too.  My winter project was/is wire-by-wire instructions for a Samurai 16v harness.  The final draft is done and I'm looking for some feedback before I "publish" it on-line. If you have some spare time to devote to the project (before the end of this month) and are interested in being a "contributing editor" e-mail me at: zuki.joe|removethispart|@hotmail.com. Here's the TOC:

CONTENTS

Part 1: GENERAL INSTALLATION NOTES
Part 2: TERMINALS & CONNECTORS
Part 3: DONOR HARNESS REMOVAL
Part 4: DONOR HARNESS PREPARATION
Part 5: SAMURAI PREPARATION
Part 6: ENGINE HARNESS INSTALLATION
Part 7: ECM / FIREWALL HARNESS INTEGRATION
Pert 8: WIRING DIAGRAMS

All of it is cross-referenced to the relevant FSM
Title: Re: Samurai 16v Wiring "Manual"
Post by: warbird on March 08, 2010, 03:27:52 PM
Thanks to all those who have offered to help. I've got 10 "advace" copies out and that's about all I can manage for the moment. 

Stay tuned to your favorite Zuke sites the first eddition will be avaiable soon!
Title: Re: Samurai 16v Wiring "Manual"
Post by: 87zukini on March 09, 2010, 07:23:11 AM
let me know when this is avalable i am about to do this swap have a running tracker with all the donor parts
Title: Re: Samurai 16v Wiring "Manual"
Post by: Rhinoman on March 12, 2010, 11:56:06 AM
Be aware that early and late 16Vs have slightly different wiring. Later models are synchronous injection, early models are batch fired. Then there is OBD2 vs OBD1.
Title: Re: Samurai 16v Wiring "Manual"
Post by: warbird on March 15, 2010, 04:16:28 PM
Be aware that early and late 16Vs have slightly different wiring. Later models are synchronous injection, early models are batch fired. Then there is OBD2 vs OBD1.

10-4!  Most of my current info is from the 95 FSM. So far as I know it only applies to the 92-95 16v's. Notation to that affect is included.  Any idea when they switched?  I'll pick up an FSM from the year prior (to add to my library) and check for variations.
Title: Re: Samurai 16v Wiring "Manual"
Post by: warbird on March 31, 2010, 12:22:28 PM
IT'S DONE!!!!

The 1st edition is avalable at:

http://wire-a-zuke.services.officelive.com/default.aspx (http://wire-a-zuke.services.officelive.com/default.aspx)

http://acksfaq.com (http://acksfaq.com)
Title: Re: Samurai 16v Wiring "Manual"
Post by: fordguy79 on March 31, 2010, 12:55:17 PM
i so wish this was do a month ago   
Title: Re: Samurai 16v Wiring "Manual"
Post by: blknight87 on March 31, 2010, 01:11:14 PM
WOW!!! that is impressive! a lot of time put into it, and it looks perfect! thank you for your time and effort put into the manual!
Title: Re: Samurai 16v Wiring "Manual"
Post by: warbird on April 07, 2010, 05:12:35 PM
THNX

OBD2 version is in the works...
Title: Re: Samurai 16v Wiring "Manual"
Post by: ebewley on April 08, 2010, 11:08:30 AM
Looks good.

I think it'd be cool to have someone here on the forum follow your diagrams and document a DIY swap.

-Eric