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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Jluck on June 15, 2011, 08:00:01 AM

Title: fuel tank options...4 door- need more tank volume
Post by: Jluck on June 15, 2011, 08:00:01 AM
I searched but all my searches only search through 2004 ???

anyways...is there a "hot swap" for a larger fuel tank for the early kicks? mine is a 92. are the newer ones any bigger? (post 96) or maybe a sport one will bolt in?

thanks for any insight.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Tom Slick on June 15, 2011, 08:08:36 AM
You'd have to swap your whole car for a Sport model as the Sport's frame is about 4" wider than the standard model making the tank too wide to fit. Sport has 18 gallons. (I'm not trading mine) 8)
Title: Re: fuel tank options...4 door- need more tank volume
Post by: fordem on June 19, 2011, 11:52:27 AM
Petroworks does a 15 gallon for the Samurai - give them a call, maybe they do one one for the SideKick as well.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: schaney on June 21, 2011, 08:16:19 AM

How about straping a couple of Rotopax's (http://www.rotopax.com/Gasoline/) on?
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Jluck on June 21, 2011, 02:28:06 PM
I'm looking for something more permanent and to fill the void between the floor and to of gas tank. (I have a 1" body lift{yuck})
Title: Re: fuel tank options...4 door- need more tank volume
Post by: fuzzy1 on June 27, 2011, 12:41:41 PM
Petroworks does a 15 gallon for the Samurai - give them a call, maybe they do one one for the SideKick as well.

I sure wish they did! I contacted them recently & asked if it can be adapted, what mods to mount it etc... They replied saying they don't know of any write-ups or how/if it can be done. No such luck. :(

Hey Petroworks!! 2 potential customers here!! How bout it?! *Nudge Wink*

I'd sure like a bigger tank too!!
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Jluck on June 27, 2011, 02:04:42 PM
I know of at least one other buyer too. If I get the time these will get built (produced).drew4.0 and I have talked about this a bit.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: bentparts on June 27, 2011, 07:12:51 PM
I've played around with the idea of buying a new stock tank off ebay, they're under a hundred bucks, and sectioning it. By adding another 2 " of height in the middle, it would increase the capacity a couple gallons. Not much, but I've already got a 5 gal jerry can on my swing away so just a couple gals more in the tank would be cool. If you already have a body lift and didn't raise your tank too ( I did so not much room left ) you should be able to squeeze another couple inches upwards. I'd only do this to a new tank that's never had gas in it, but I really think it would work. 
Title: Re: fuel tank options...4 door- need more tank volume
Post by: ebewley on June 27, 2011, 09:06:29 PM
I'd like extra fuel capacity too!

:)

-Eric
Title: Re: fuel tank options...4 door- need more tank volume
Post by: fordem on June 28, 2011, 06:13:31 AM
I've played around with the idea of buying a new stock tank off ebay, they're under a hundred bucks, and sectioning it. By adding another 2 " of height in the middle, it would increase the capacity a couple gallons. Not much, but I've already got a 5 gal jerry can on my swing away so just a couple gals more in the tank would be cool. If you already have a body lift and didn't raise your tank too ( I did so not much room left ) you should be able to squeeze another couple inches upwards. I'd only do this to a new tank that's never had gas in it, but I really think it would work. 

I was wondering about this possibility - if you do go this route - consider a "splash" or "slosh" sealer - it basically coats the inside of the tank with plastic which will help prevent the corrosion that inevitably occurs after the metal has been heated.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: bentparts on June 28, 2011, 03:26:58 PM
I sure coulda used the extra capacity on my trip out west, but no plans to do it anytime soon now. If I had some extra cash laying around to buy a new tank I'd probably do it. Good tip Fordem, I'd do that too.  ;)
Title: Re: fuel tank options...4 door- need more tank volume
Post by: PilotSmith on July 03, 2011, 02:01:23 AM
Unless you frequently needed the extra capacity, seems like a Jerry can is the easiest way to boost your fuel capacity by 50%? I think they also look cool in the back.  8)
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Jluck on July 03, 2011, 05:54:27 AM
Unless you frequently needed the extra capacity, seems like a Jerry can is the easiest way to boost your fuel capacity by 50%? I think they also look cool in the back.  8)


were definitely talking about needing more capacity frequently, like every tank. theres SO many people out there with turbo motors or v6's the tiny stock tank just is not enough to get out (and stay out) and wheel! :)
it also would make good sense to fill that ugly gap between the top of the tank and floor bottom with extra range.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: bentparts on July 03, 2011, 06:38:37 AM
OK, who's gonna be the FIRST to section and mod a tank?
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Jluck on July 03, 2011, 07:02:41 AM
The first one that can find some money.! :P
Title: Re: fuel tank options...4 door- need more tank volume
Post by: bentparts on July 04, 2011, 04:38:07 AM
I hear ya on that one.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Derek on July 07, 2011, 07:19:39 AM
We get custom sized tank for boats all the time in odd shapes. Try Coastline Tanks in Bellingham WA. You can just draw up the dimensions and fax it up to them for a quote. They are set up and pressure check for leaks. Also they are aluminum for light weight.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: Jluck on July 07, 2011, 07:37:09 AM
thanks,will do.
Title: Re: fuel tank options...4 door- need more tank volume
Post by: bentparts on July 07, 2011, 03:25:23 PM
My guess is BIG $ for a custom aluminum tank.