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ZUKIWORLD Discussion Forum => Technical Discussion - Beginner / Repair => Topic started by: XEARLX on July 10, 2011, 03:27:52 PM

Title: Need help with front axle!
Post by: XEARLX on July 10, 2011, 03:27:52 PM
alright so here's the deal.

I have a stock front axle off a doner samurai. I took the hub off to get to the drive shaft to then find that the rotor housing was sealed and so was the axle....... i tried pulling the pumpkin apart to remove the C clamp and pull the drive shaft out but i cant seem to get the ring and pinion out.

Please if you have any info or can help please let me know ASAP.

Thank you, Earl
Title: Re: Need help with front axle!
Post by: Jluck on July 10, 2011, 03:36:48 PM
you have to get both axles out of the knuckles before you can pull the third member out. and there are no c-clips in the front axle (I think that's what you meant). pics would be very helpful.
Title: Re: Need help with front axle!
Post by: XEARLX on July 10, 2011, 04:49:20 PM
here's where i am stuck..............
Title: Re: Need help with front axle!
Post by: Jluck on July 10, 2011, 08:02:19 PM
spin those axles around until they will pull straight out. there is a flat spot machined on the birfield that has to be in a certain spot to pull them out.
Title: Re: Need help with front axle!
Post by: XEARLX on July 10, 2011, 08:13:55 PM
Do I have to spin them both at the same time, and in the same direction?
Title: Re: Need help with front axle!
Post by: Jluck on July 10, 2011, 08:18:39 PM
nope, one at a time is fine.
Title: Re: Need help with front axle!
Post by: XEARLX on July 10, 2011, 08:39:34 PM
Alright cool. I'll let you know how I make out.
Thanks man
Title: Re: Need help with front axle!
Post by: Jluck on July 10, 2011, 09:42:18 PM
Alright cool. I'll let you know how I make out.
Thanks man

thats why were here. :)
Title: Re: Need help with front axle!
Post by: XEARLX on July 10, 2011, 10:40:45 PM
worked out perfectly. tomorrow i take apart the hub and broken axle shaft and replace it with the doner and i will soon again have 4 wheel.

Thanks again for the help! ;D
Title: Re: Need help with front axle!
Post by: mrfuelish on July 10, 2011, 11:41:09 PM
man I have to get my eyes checked out, the front spring perches look like they are turned like 20 deg. from one another.
Title: Re: Need help with front axle!
Post by: XEARLX on July 11, 2011, 08:07:14 AM
that's just how i had them pointed. there wasn't anything wrong with them. they were just pivoted in different directions. 8)
Title: Re: Need help with front axle!
Post by: mrhawk on July 11, 2011, 08:11:40 AM
that's just how i had them pointed. there wasn't anything wrong with them. they were just pivoted in different directions. 8)

Wait, what? They should not be able to move at all?
Title: Re: Need help with front axle!
Post by: Jluck on July 11, 2011, 09:42:57 AM
HOLY SMOKES!!! I missed that (using phone). get that where it need to be and welded on.
Title: Re: Need help with front axle!
Post by: XEARLX on July 11, 2011, 12:31:16 PM
they're pivotal, im not sure why they're like that but ive seen a couple front axle shafts like that so it doesnt worry me. i know the rear axle shafts are straight.
 
Title: Re: Need help with front axle!
Post by: wildgoody on July 11, 2011, 10:19:06 PM
You might want to index them when you get the axles installed
and the drive shaft in, then burn them into place

Wild
Title: Re: Need help with front axle!
Post by: XEARLX on July 12, 2011, 01:23:10 PM
if i had straight alxe shafts would it be better? could the pivotal shafts be the reason i get bad caster and the reason why i get speed wobbles (the deathshake) around 20-30 mph
Title: Re: Need help with front axle!
Post by: Jluck on July 12, 2011, 02:47:54 PM
The part that needs welded is the spring perch.(flat top "bracket" that in on the axle housing tube)(the leaf spring sits on them). They need to both be at the same angle and welded to the tube. This is very important stuff for safety's sake. If it's out of your comfort zone seek help.
Title: Re: Need help with front axle!
Post by: mrfuelish on July 12, 2011, 03:02:37 PM
just my two cents, The only front end that should Be Pivotal should be on an early Bronco with a High end coil suspension, But even that puts all of the pressure of braking and acceleration on one arm. They have also cut the tubes in half and welded a slotted flange on the front ends But those are not cheap and only needed on a coil system.
Title: Re: Need help with front axle!
Post by: XEARLX on July 12, 2011, 04:43:47 PM
the axle i took apart was the doner. yes the perch needs to be rewelded but i though everyone was talking about the axle shafts and why were they pivotal.
Title: Re: Need help with front axle!
Post by: mrfuelish on July 12, 2011, 10:18:54 PM
OK that makes more sense than having a wristed front end on a Sammie.