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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Jimbo88 on August 24, 2012, 08:52:59 PM

Title: What is the best manual for a 2.0 motor
Post by: Jimbo88 on August 24, 2012, 08:52:59 PM
Like the title says ,I am looking for the best motor manual I can fined. I am doing a TT convertion on a 88 ZUk .
  Thanks Jim  ???
Title: Re: What is the best manual for a 2.0 motor
Post by: ack on August 25, 2012, 05:14:13 AM
the best (ie least-expensive) two choices are the Tracker 5-speed with the matching 2.0 bellhousing or the Samurai.  There is also a tailpiece conversion kit for the Tracker/Sidekick transmission (2 or 4wd) to convert it to work with the Samurai intermediate shaft...

Most folks don't screw with transmissions - they mod the rest of the drivetrain to match the vehicle build.

I hope that this helps!
Title: Re: What is the best manual for a 2.0 motor
Post by: fordem on August 25, 2012, 08:42:01 AM
When I read the post, manual transmission was not what came to mind - but service manual - if that's what you're asking about, go over to the Suzuki forums (www.suzuki-forums.com (http://www.suzuki-forums.com)) and post a service manual request for the donor vehicle, Max will give you a link to a soft copy of the factory service manuals.
Title: Re: What is the best manual for a 2.0 motor
Post by: Jimbo88 on August 25, 2012, 08:43:20 AM
sorry for the confusion, but I am looking for the best motor manual (book).  Thanks for the info anyway!  P.S. I really don't like the Haynes books so I am looking for something else.
Thanks , Jim
Title: Re: What is the best manual for a 2.0 motor
Post by: Jimbo88 on August 25, 2012, 08:45:49 AM
When I read the post, manual transmission was not what came to mind - but service manual - if that's what you're asking about, go over to the Suzuki forums ([url=http://www.suzuki-forums.com]www.suzuki-forums.com[/url] ([url]http://www.suzuki-forums.com[/url])) and post a service manual request for the donor vehicle, Max will give you a link to a soft copy of the factory service manuals.


Thanks for the info fordem.  I will go there and check that out.  Do you know any tricks about these motors that you could pass along as I am new to this motor?

Thanks, Jim.
Title: Re: What is the best manual for a 2.0 motor
Post by: fordem on August 25, 2012, 09:04:56 AM
I'm assuming we're talking the J20A 2.0 inline 4 from a 2.0 Tracker or Vitara - I'd say it's a nice motor, 16v DOHC with chain drive - it's probably a good idea to replace the chain, guides, tensioners & adjusters before installing it - they are not problematic, provided, the engine is properly maintained - but - on an engine that has been neglected, they WILL give you trouble.

Personally I prefer to spend a few bucks more and get the OEM Suzuki filters (Low Range Off Road), I've found that they virtually eliminate timing chain rattle at a cold start - in theory - any filter with a drain back valve will do the same thing, but it seems to me the OEM ones work better, and it's just a few bucks more.

I can't think of anything else off the top of my head - apart from the chain thing - if you have any questions - on the motor, I've never gotten involved with the conversion, I'm on here, or the suzuki forums, most days.
Title: Re: What is the best manual for a 2.0 motor
Post by: Jimbo88 on August 26, 2012, 08:53:47 AM
Thanks for the info fordem I realy appreciate it .
 Thanks,Jim
Title: Re: What is the best manual for a 2.0 motor
Post by: fordem on August 26, 2012, 07:10:43 PM
You're welcome - I saw Max sent you the link for the manuals - if you need more info - say a wiring diagram - if you know the VIN or year of the donor vehicle I may be able to assist.
Title: Re: What is the best manual for a 2.0 motor
Post by: Jimbo88 on August 26, 2012, 08:09:10 PM
Thanks fordem, I appreciate all the help and it's nice to know that there are good people who give out good help on these forums.  I will look for you on the other forum as I surf around.

Thanks for hooking me up with Max.  That was a big help and what I was looking for.

Jim