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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: zuki1018 on September 19, 2012, 02:56:09 PM

Title: Rebuild case & now making noise (video)
Post by: zuki1018 on September 19, 2012, 02:56:09 PM
Hey folks thanks for looking.

http://www.youtube.com/watch?v=4ISYoJbOce0&feature=youtu.be

The sound to listen for is the clicking/grinding.. (as if i am moving a microphone around.. i kept the video completely still)

I recently rebuilt this sami case myself and installed the TT shifter kit.  The best way I can describe the sound is 2 gears not fully locking... or what you could imagine a partially worn gear engaging to sound like.  It seems to be more predominant when i am coming to a stop and pressing the clutch in. Doesn't matter if I am in 2/4 or H/L.  The other (related?) issue I've had is the case popping out of gear while under full load (7psi of boost).  It only does it in 2/4wd high. Low gear stays in gear always.  It is not the shifter moving out either as I have strapped it to be sure. Brent |removethispart|@ TT mentioned a slightly bent shifter fork which makes sense to me.  Thought it was worth a mention as it could lead your opinion of the noise in another direction.

TIA