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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: trialspro on April 16, 2005, 12:33:20 PM

Title: speedo broken on sj410
Post by: trialspro on April 16, 2005, 12:33:20 PM
speedo doesnt work on my 84 sj410, just wondering how to fix it

i pulled the cable off at the t-case, spun it by hand and the gauge worked

after jacking the rear wheels up, and shifting through gears while running it, i noticed the little shaft in the t-case doesnt turn

could this have come disengaged? broken?
and is it hard or easy to fix...

just wondering if anyone has any experience on this

thanks, Andrew
Title: Re: speedo broken on sj410
Post by: trialspro on April 18, 2005, 12:24:39 PM
nothin? im sure a few of u have taken ur t-case apart and have a small idea of how this thing works
Title: Re: speedo broken on sj410
Post by: kansascitytracker on April 18, 2005, 12:43:18 PM
I avoid speedos at all costs. When I was stationed on Guam, all the Japanese men wore speedos, that was 95, I STILL have nightmares.
P.S. I know he means speedometer
Title: Re: speedo broken on sj410
Post by: trialspro on April 19, 2005, 01:05:57 PM
ahahah, well thanks for atleast dignifying this post with a response
im still very surprised nobody on here has ever dismantled a t-case from a sami or sj

i dont want to poke around mine unless i know what im doing
Title: Re: speedo broken on sj410
Post by: Zukipilot on April 19, 2005, 11:08:05 PM
I've never messed with one in a Zuk. The one I did mess with had a small gear type thing (where the cable went in) that could be unbolted and replaced.

Zig
Title: Re: speedo broken on sj410
Post by: Natebert on April 20, 2005, 07:38:33 AM
Possibly replace the speedo gear at the t-case.

Loosen up the screw, take a good set of vice-grip plyers and twist out the little collar that holds the speedo gear inplace,
inspect.

It might be that the plastic teath on the output shaft are stripped, or the speedo gear itself is damaged.

Good luck,
~Nate
Title: Re: speedo broken on sj410
Post by: trialspro on April 20, 2005, 08:58:20 AM
this screw goes through the gear?
after i remove the speedo cable, i can see the little deally that SHOULD be spinning inside there... so is that held on with a screw or what?
the screw youre talking about might be the one that holds the cable into the t-case

major question is what holds that gear (thing that spins and engages with cable)  in place?
a clip, screw, or something that i have to split the t-case to pieces to get at?

thanks, Andrew

Title: Re: speedo broken on sj410
Post by: hcgalvin on April 20, 2005, 09:14:30 AM
Gimme a little bit and I'll try to get a pic!

;D
Title: Re: speedo broken on sj410
Post by: Rhinoman on April 20, 2005, 09:24:02 AM
I haven't had the speed o drive gear out of mine. Its not expalined in any great deal in the FSM. Like Nate says, there is a screw/bolt near where the cable goes in. It should be faorly obvious, if its not i can get you send a scan of the relevant FSM pages.
Title: Re: speedo broken on sj410
Post by: Natebert on April 20, 2005, 09:38:39 AM
Remove the bolt that holds the cable, completely.

Then the metal collar (casing) should be able to be spun/pulled out with the tiny gear on the end.  

You may need to use some vicegrips clamped on the metal collar (not the tab inside) and tap it with a hammer.  Use a twisting motion when you try to free it.

Ours slipped right out after breaking the gunk (oil, dirt, etc) free.

~Nate
Title: Re: speedo broken on sj410
Post by: hcgalvin on April 20, 2005, 10:33:15 AM
Quote
this screw goes through the gear?
after i remove the speedo cable, i can see the little deally that SHOULD be spinning inside there... so is that held on with a screw or what?
the screw youre talking about might be the one that holds the cable into the t-case

major question is what holds that gear (thing that spins and engages with cable)  in place?
a clip, screw, or something that i have to split the t-case to pieces to get at?

thanks, Andrew



Yup,

take out the bolt, and then the cable seen in this picture, and grab onto the collar that is shown with a pair of plyers or vice grips like shown, twist and pull.

(http://www.omghi2.us/april05/DCP_7304s.jpg)
Title: Re: speedo broken on sj410
Post by: trialspro on April 20, 2005, 03:02:17 PM
wow, thanks a LOT for the pic and the good advice, ill try that out tomorrow and let u know how it goes

Andrew