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Rear Bumper

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Offline geo_diesel_97

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Re: Rear Bumper
« Reply #15 on: January 16, 2006, 06:43:51 PM »
 ;D thanks for everything

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Offline mojoincolorado

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Re: Rear Bumper
« Reply #16 on: January 17, 2006, 04:28:55 PM »
Do a search on Ebay for welders and welding supplies.  They will have plenty of cd/dvd's listed.  Flux core welding is a pretty easy thing to do.  The thing you will find hardest is going slow enough.  The more you pay for a welder, the higher the duty cycle (% time over a 10 minute period it will run at full bore), and the higher the maximum amperage; also, the larger reeels are cheaper than the 2# reels.  Don't worry about this too much, just learn to have a few things to do while it cools off.  Remember:  this is a learning experience.   The only other thing is that you will need to practice a bit to see how much heat it takes to get a good stitch.  Also, this is not an overhead type of welder and should not be used on the vehicle with the battery connected (it is possible to take out electronics with it in that case).

Technically speaking, mig welding implies an inert gas running in the wire dispensing gun.  A mig welder can use flux core either with or without the gas.  A flux core only welder wont have the connections or parts to run the gas, but will still often be called a mig welder.  As long as you know the difference, either is ok.  Homo Depot has them for a quick reference.  Don't do like the bozo's on American Chopper:  use some gloves and long sleeved clothing (mostly for the UV protection -- flux core splatters a lot more, similar to arc welding).

It's very satisfying to 'do it yourself'!

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Offline suzukiboyoz

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Re: Rear Bumper
« Reply #17 on: January 17, 2006, 04:38:27 PM »
I agree with mojoincolorado .
Very happy with how my rear bumper turned out for a office worker like my self.

http://www.nbs4x4club.com/forum/viewtopic.php?t=3664&postdays=0&postorder=asc&start=11
Calmini 3" Suspension Lift, Calmini Skid Plates, Calmini Rockhoppers, 30" Mud TYres, ARB Bullbar, Rear ARB Locker, Custom Sill Sliders, Rear Bumper and a lot more.

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Offline mojoincolorado

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Re: Rear Bumper
« Reply #18 on: January 19, 2006, 08:10:31 AM »
I followed your links.  Very nice job! 

I did a wrap around (will have to figure out how to post pics) and a 45 degree angle back so that mine set just to the rear of the 205 spare (since I lifted it and put 235's on it).  i put a 2" reciever hitch in mine.  Always nice to see different ideas.  I really like the way you made the top follow the contour of the body.  Mine was made with 1/8" 4" square tubing for the main beam, 2" x 4" for the extensions running forward (very similar to yours in that area).  45 degree portions are 4" square cut and notched so that the forward extensions notch into it.  I used the left over notch pieces to reinforce the hitch area on the body side and the bottom.  s[aced teh bumper back using 4" pieces and attached the the bottom with 2" angle iron to the frame.  Then I cut the top of a $5 beat up stock bumper cover to fill the gap.

On your crossmember:  Junkyard (breaker yard ?) a crossmember from an older unit.  They had higher ground clearance, plus it is double wall (boxed).  The only work is that you cut the hook for the exhaust hanger off of your old corssmember and mount it on the new one.  I then placed a 1/4" (6 MM) shim between the end of the crossmember and the rame.  That made it flush with the bottom of the frame (you'll see which end:  the end that sets on the frame, as opposed to the end that hangs from the frame).  I think Suzuki just got cheap on us the last couple of years of that body style.

Enjoy!

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Offline suzukiboyoz

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Re: Rear Bumper
« Reply #19 on: January 19, 2006, 03:18:19 PM »
I know the crossmember you are taking about, not sure if the Calmini skid plates will work with that design crossmember????
Calmini 3" Suspension Lift, Calmini Skid Plates, Calmini Rockhoppers, 30" Mud TYres, ARB Bullbar, Rear ARB Locker, Custom Sill Sliders, Rear Bumper and a lot more.

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Offline ed oorklep

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Re: Rear Bumper
« Reply #20 on: January 20, 2006, 03:41:19 AM »
I agree with mojoincolorado .
Very happy with how my rear bumper turned out for a office worker like my self.

http://www.nbs4x4club.com/forum/viewtopic.php?t=3664&postdays=0&postorder=asc&start=11


Wow that is a nice bumper man. Gotta see If I can make something similar. I love it  ;D
http://www.suzukivitara4x4.nl
1992 Suzuki Vitara
8cm Body-lift, 33 12.5 R15 General Grabber MT's.
ARB Bull Bar.
3" Suspension lift.

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Offline mojoincolorado

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Re: Rear Bumper
« Reply #21 on: January 20, 2006, 08:09:34 AM »
Calmini doesn't list application years in this body style for the skid plate.  Plus, the skid plates I have (AFTER I bent the cross member) fit.  Besides, if you made what you have, and modified your shock mounts, you can egg out a hole or two. :)

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Offline Black_Serge

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