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Trailtough transfer case install

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Offline hightempsilicone

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Trailtough transfer case install
« on: January 21, 2006, 09:46:28 AM »
Well I got the transfercase in but it is stuck in nuetral. Anybody have any suggestions?
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Offline takai

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Re: Trailtough transfer case install
« Reply #1 on: January 21, 2006, 01:36:34 PM »
Pull off the boot and take out the shifter. You should see two rods in the case. They are jammed. you should be able to pop them out with a big screwdriver. It will take a little bit of force but, the whole process, take apart, fix and put back together usually takes about 10 min. if you take your time.
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Offline wildgoody

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Re: Trailtough transfer case install
« Reply #2 on: January 21, 2006, 05:53:06 PM »
Sammy or SideKick
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Offline hightempsilicone

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Re: Trailtough transfer case install
« Reply #3 on: January 21, 2006, 06:55:16 PM »
it is a sammy.

I got it, they were not aligned and almost impossible to move. After I did get them aligned the shifter would seat.

Thanks!
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Offline ack

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Re: Trailtough transfer case install
« Reply #4 on: January 21, 2006, 09:26:27 PM »
Quote from: hightempsilicone on January 21, 2006, 06:55:16 PM
it is a sammy.

I got it, they were not aligned and almost impossible to move. After I did get them aligned the shifter would seat.

Thanks!

If you didn't replace it, rush out in a BUYING FRENZY and get a fresh shifter sheet (that plastic donut piece the shifter ball sits in).  A number of the big internet vendors ( I like Hawks...) and your local Suzuki dealer has one -- usually for less than $20, often around $12 plus shipping.
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