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Anyone tried this t-case swap?

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Offline crikeymike

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Anyone tried this t-case swap?
« on: September 23, 2005, 04:37:34 PM »
So i was running thru some different ideas/options in my head the other day...

(THIS IS ONLY FOR SIDEKICKS THAT I'M REFERRING TO).

So the low range gears you can get for this t-case are like 75% lower than stock, whereas the ones for sammy's are available for 180% lower.  So since there's not a whole lot of room behind a stock tranny and t-case in a sidekick, i would think it would be possible to take that out of there, put in a 2WD tranny (making it shorter, aka more room for t-case), then cut down a rear driveshaft to create a jackshaft, then install "a transfer case" of some kind that can really cut the gears down.  I originally thought you could use a samurai t-case, but then i figured you could use any number of them with the correct offset.  Now you'd have to make a crossmember, but it wouldn't be too hard with a 2-3" body lift on there (chassis would be quite visible).

So has anyone done this, or something similar.  I've got a 4-door, so i figured there would be extra room to play with. 

Suggestions, comments, ideas.....
1993 4-door Sidekick
3" hybrid Calmini/OME lift, 2" B/L, Rear air locker
Shrockworks bar & sliders, Full skid plates
4.24:1 t-case
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Offline Rhinoman

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Re: Anyone tried this t-case swap?
« Reply #1 on: September 23, 2005, 04:44:50 PM »
A few people have done this or something similar. Dave Jones had a Samuarai tcase with Rockcrawler gears but needed 35" tyres to get the gearing reasonable for road use.
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

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Offline wildgoody

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Re: Anyone tried this t-case swap?
« Reply #2 on: September 23, 2005, 08:59:48 PM »
A correction observation, the gears available
for the 92 and up T-case are 125% lower than
the stock low range gears 4.24:1  as compaired
to 1.8:1 stock

Good idea tho I think OTT has a setup available
that uses a Sammy T-case in a Kick

Wild
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Offline Dihnekis

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Re: Anyone tried this t-case swap?
« Reply #3 on: September 23, 2005, 10:30:58 PM »
There is a guy that does this, look through the members rides thread here and the what hits and what fits thread on zuwharrie, and you can find the guys contact information. I forget what thread it was in.
1988 Suzuki Samurai

31" BFGs, SPOA, 5.14 Calmini Tcase gears, DOM cage, rock sliders, spidertrax wheels

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Offline 1bigtracker

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Re: Anyone tried this t-case swap?
« Reply #4 on: September 24, 2005, 12:02:20 PM »
There is a guy that does this, look through the members rides thread here and the what hits and what fits thread on zuwharrie, and you can find the guys contact information. I forget what thread it was in.

you talking about the links i posted?

http://bbs.zuwharrie.com/content/topic,23639.0.html

Stu
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