Hi Everyone
Thanks for your input so far.
Bentparts - There is allot of clearance for the little sensors/bung especially since I have a 2" body lift. Plus I have triple checked they are torqued down, not loose and correctly connected. The 4WD Low is a black connector and the 4WD (green light in dash) is white. Getting to the sensors from inside the vehicle through the floor where the transfer case stick is was not hard at all. I took a short drive with everything open through the floor and there was no abnormal movement I could see and no clearance issues. The T/C mounts seem do be fine. Off topic, I did notice a slight 1/2" tear in the T/C stick boot on the T/C itself, vary minor but I repaired it with aircraft grade silicone (my dad is an aviation mechanic).
Wildgoody - I have manual front hubs that look like original Suzuki parts with Lock/Free positions and work well. Those would not be called shift on the fly would they? Last year I disassembled them and fully cleaned and re lubricated so they work grate in all wheather with minimal effort to lock/unlock and they do keep put where they are supposed to be in each end position. I have crawled under the vehicle with the hubs locked and unlocked to check rotation of the CV axle shafts and everything seems to work just fine.
Some new information: I visited the one and only local Suzuki dealer and spoke to the most knowledgeable person there (an automechanic for Suzuki for many years as well as for Ford vehicles). I asked him if there is any possibility that the P1875 code can come from something other than a defective 4WD Low range sensor. His first question to me was: are you running larger than stock tires? So then and there I got were he was coming from and told him yes 33" tires and further more asked him if this might be in regards to a VSS (vehicle speed sensor) issue? He went out back and looked it up and said yes. If there is a discrepancy of (I don't recall if it was percent or KPH) of 10% or 10 KPH that this could trigger the P1875 / Service Engine Soon light. I asked if the dealer would be willing to rectify this problem for me and he told me they do not have equipment to do so and would shy away from any modifications other than making a correct repair as Suzuki would have done originally, which is impossible on such a modified vehicle.
I checked up on my friend who's father owns the speedometer calibration shop I went to about a year ago to have my speedometer calibrated and asked him for help on this issue. After some discussion he suggested a "Tru Speed Calibrator", can be found at "
http://www.speedcalibrator.com/". I am not sure this is what I need and am wondering if anyone out there knows about this part and if it might help me correct my problem? I am aware that messing with the ECM is slightly dangerous if done incorrectly and might destroy it. Purchasing a new one would cost me astronomical amounts here in Iceland! I saw on a 4x4 forum (when Goggling this item) that it should be an easy install. There should be 3 wires out of my Automatic transmission (Ground, Power and signal wire) correct me if I am wrong. And that I splice this unit into the signal wire. Any information on these wires, colors, potential problems, the calibrator or anything else is appreciated.
Best regards,
Tryggvi