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problem after welding

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problem after welding
« on: January 03, 2011, 09:35:25 AM »
Hi

I had some welding done on my 89 sidekick by a friend. after i left his place i drove home (2miles) and shut down the truck. Next morning the car refuse to start and haven't started since then. Friend told me he didn't unplugged the battery while welding.

Here is some info...

CEL turns on with ignition
engine cranks but wouldn't start
there is fire at the spark plug (kinda yellow instead of blue)
my coil, wires,spark plugs, distrib.cap and rotor have been change last fall
fuel gets to the carburetor.

questions...

Is there any relation between the welding (without battery unplugged) and the problems i am facing?
should i try to replace to my ecu module?
could the problem be in the distributor?
any other thoughts?


Thank you

Den
 

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Online fordem

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Re: problem after welding
« Reply #1 on: January 03, 2011, 09:55:49 AM »
What sort of welding was done?  If it was gas (oxy/acetlyene) there's no cause/effect relationship.

For electric welding, there are different trains of thought on this - old school stick (arc) welders will always tell you to disconnect the battery before doing any welding, but the younger generation using wire feed welders may disagree - personally (and I'm not a welder, I'm more of an electronics person), I'll disconnect the battery - takes just a minute or two and I like to play it safe.

I know some of the US market Samurais had a feed back carburettor with an ECU, but I don't think the SideKicks used it - I believe those were either TBI (throttle body injection) on the 8V or MPI (multi port injection) on the 16V - so don't take anything I say as gospel.

Can you see fuel spraying from the throttle body when you crank it?  Try pouring a cap full of fuel down the throttle body and see if it'll fire.
« Last Edit: January 03, 2011, 09:57:56 AM by fordem »
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Offline Skyhiranger

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Re: problem after welding
« Reply #2 on: January 03, 2011, 06:00:09 PM »
Maybe a bad coil?  Since you say a yellow spark instead of blue.
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Re: problem after welding
« Reply #3 on: January 03, 2011, 07:37:14 PM »
thanks for your answers

yes i can see the fuel spraying from the throttle body.

and the coil is brand new last week.

Re: problem after welding
« Reply #4 on: January 03, 2011, 07:39:13 PM »
and it was electric welding (wire feed welding)

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Offline BRD HNTR

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Re: problem after welding
« Reply #5 on: January 03, 2011, 09:42:30 PM »
How does the spark look on center wire going to distributor cap?
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Online fordem

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Re: problem after welding
« Reply #6 on: January 04, 2011, 04:20:52 AM »
Do forgive me ;) but back in my youth ;), in the days of kettering ignition systems, there was a condenser (capacitor to you)across the breaker contact points - a weak yellow spark pointed to a defective condenser.

I believe that capacitor is still there, but masquerading as a noise filter and taped into the harness, somewhere near the ignition coil.
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Offline redidbull

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Re: problem after welding
« Reply #7 on: January 04, 2011, 05:21:02 AM »
I think that any type of electrical welding should have the battery disconnected. If the ground wasn't tight enough or was too far away, you should always try to have the ground relatively close, the welder current may have tried to find a different path and messed up something electronic. I too am an electronic tech and fix ECMs and  understand their sensitivity. It may not be true in your case but seems a little more than a coincidence that this problem started after the welding. See if someone has an ECM you can swap in to eliminate it. Jim

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Offline rascott

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Re: problem after welding
« Reply #8 on: January 04, 2011, 05:36:11 AM »
i have an '89 kick and have done a fair amount of welding on it with a wire feed welder.
if it has the stock carb, it's a feedback carb.
if you can see it squirt gas, then it should at least "pop".
i would suspect some ignition problem- mabe test that coil?
'89 kick w/little motor, still got pieces of jeff's pucks, stan's sticks into 4.24:1 tcase, 31x10.5x15's, rear lockrite, kick power steering, some radios(kj6esv), bmw seat, other changes just because. done on the cheap.
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Online fordem

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Re: problem after welding
« Reply #9 on: January 04, 2011, 01:06:58 PM »
i have an '89 kick and have done a fair amount of welding on it with a wire feed welder.
if it has the stock carb, it's a feedback carb.

if you can see it squirt gas, then it should at least "pop".
i would suspect some ignition problem- mabe test that coil?

That's where my uncertainty lies - when I look at the parts manuals, the 89 is shown as having TBI - not a carburettor, but I agree, if you can see it squirt/spray gas, then it should fire - so the weak spark is where I would focus.
'98 SQ420 Grand Vitara
'05 JB420 Grand Vitara
'16 APK416 Vitara
'21 A6G415 Jimny

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Offline c3006

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Re: problem after welding
« Reply #10 on: January 04, 2011, 02:40:56 PM »
I think more times than not I think the welding were the culprit the effect would have been immediate and it would never have started once. If you have fire and fuel and air it should start or at least hit. I would shoot a little starting fluid in the carb just for kicks and see what happens.  Good luck. c

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Offline rascott

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Re: problem after welding
« Reply #11 on: January 04, 2011, 06:36:06 PM »
CEL indicates some malfunction.
codes can be read by sticking a fuse in the diagnostic slot on the fuse block.
also a bunch of tests for checking all the components are in the fsm.
still, i'd a thunk it'd pop if it had spark/fuel.
'89 kick w/little motor, still got pieces of jeff's pucks, stan's sticks into 4.24:1 tcase, 31x10.5x15's, rear lockrite, kick power steering, some radios(kj6esv), bmw seat, other changes just because. done on the cheap.
suzi the psychic gets me fishing.

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Offline Rhinoman

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Re: problem after welding
« Reply #12 on: January 05, 2011, 01:56:53 PM »
That's where my uncertainty lies - when I look at the parts manuals, the 89 is shown as having TBI - not a carburettor, but I agree, if you can see it squirt/spray gas, then it should fire - so the weak spark is where I would focus.

The 1.3 has a carb.
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Offline fuzzy1

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Re: problem after welding
« Reply #13 on: January 05, 2011, 02:15:41 PM »
That's where my uncertainty lies - when I look at the parts manuals, the 89 is shown as having TBI - not a carburettor, but I agree, if you can see it squirt/spray gas, then it should fire - so the weak spark is where I would focus.

The 1.3 has a carb.

Yep, & if he has that early version, he also has the rare 5.625 diff gears & a pretty rare Kick in general!
(Provided ofc someone didn't alter it since '89.)

taaaaaapis, is it carb or is it TBI?? (or is it memorex...)  ;D
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Offline BRD HNTR

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Re: problem after welding
« Reply #14 on: January 06, 2011, 06:40:11 AM »
Do forgive me ;) but back in my youth ;), in the days of kettering ignition systems, there was a condenser (capacitor to you)across the breaker contact points - a weak yellow spark pointed to a defective condenser.

I believe that capacitor is still there, but masquerading as a noise filter and taped into the harness, somewhere near the ignition coil.
That is over by the wiper motor.  Ground is to the firewall.
93 Tracker,XL7 springs & 1" raised spring pads in front with YJ springs in back, home built bumpers rear & front (w/winch), 2" x 4" rock tubes,  ARB front & rear, converted Sami rear to IFS, 33x12.5x15  aluminum rims, roll cage, 2.7L w/5 speed auto.