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converting 2WD to 4WD Need Help !

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Offline borderc

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converting 2WD to 4WD Need Help !
« on: April 17, 2006, 11:46:56 AM »
Im looking for parts to convert a 1993 2WD SAM to a 4WD. Does anyone know where I might be able to find these parts? Anyone have any ideas on the best way to do this? If so you can email me at borderc|removethispart|@auburn.edu Thanks
« Last Edit: April 17, 2006, 11:54:10 AM by borderc »

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Offline sutas

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Re: converting 2WD to 4WD Need Help !
« Reply #1 on: April 17, 2006, 12:28:41 PM »
borderc, not 100% sure about the sammy, but I have a trackick and there is a section in the (back) of my chiltons manual about what parts you need and the process of converting the 2wd to 4wd.  Also do a search around these forums and you should see something.  i'm actually looking to do the same with my tracker, when the space, time, money continuum allows for it!  ;)

I can tell you though, there is a spot that needs to be welded, but I cannot remember off the top of my head what that may be.
'94 Tracker 235/75 15 Goodyear MT/R's 1" wheel spacers.  more to come...

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Offline borderc

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Re: converting 2WD to 4WD Need Help !
« Reply #2 on: April 17, 2006, 01:53:27 PM »
Thanks for the info

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Offline Shredder

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Re: converting 2WD to 4WD Need Help !
« Reply #3 on: April 18, 2006, 06:16:45 AM »
Actually a Sammy is pretty easy with a few parts from a salvage donar. Suzuki made the 2wd and 4wd ones almost the same.  Look under yours first to see what is missing. I'm sure you will at least need...

  • Front Axle (same ratio as your rear).
    Front Drive Shaft
    Transfer Case and Lever

Might need a bracket or crossmember too. ? ? Maybe a Sammy guy will chime in with more info. I have even been told that some had the T-case already there minus the shifter. Could get lucky.
'96 Astro Van 2wd, +10 Overland, 32s, Tow Rig
'96 Tracker LWB 4x4, +4.5 Calmini/Boondox, +3 Boondox BL, 31x10.50 (wife rolled)
'93 Sidekick LWB 2x4, 235s, +3 Boondox Suspension kit, 4wd swap 2b
'91 Tracker SWB, Toy axles, YJ Springs, Boondox Swap Kit, 31x10.50