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need help with front axle

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Offline RGERBER

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need help with front axle
« on: March 18, 2007, 11:30:01 AM »
Need help installing front Axle

The drivers side front Axle seal was leaking, no problem removed axle replaced seal and King pin bearings, When I go to put front axle back in it wont slide all the way in,

I disconnect driveline tried spinning drive line and opposite tire to try and get gears to mesh, but they just wont, I lack 2 “ from being all the way in.

I have never had this trouble before, any tricks?
94 SUZUKI SAMURAI / 1.6 8 VALVE TRACKER MOTOR.

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Offline ROSS

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Re: need help with front axle
« Reply #1 on: March 18, 2007, 11:37:29 AM »
2" its not going into the side-coupler. sometimes you have to push down on the axle so that the far end will lift up to slide intothe side-coupler. grab it with both hands and push down you'll feel the other end  lift up.
87 SAMI 1600 FUEL INJ. , TORQUER CAM, 6.5 TO 1T-CASE, 5"SPRINGS SHACKLE REVERSE ,2 BODY LIFT, LOCK-RITES FRONT W/ HEAVY-DUTY AXLES & ARB'S REAR  BFG 31 X10.50 X 16",  EXO SKELLETON,

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Offline RGERBER

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Re: need help with front axle
« Reply #2 on: March 18, 2007, 11:47:59 AM »
i get what your saying, and it makes alot of since, but it has already siped in a little bit, so i cant really push down.
94 SUZUKI SAMURAI / 1.6 8 VALVE TRACKER MOTOR.

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Offline ROSS

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Re: need help with front axle
« Reply #3 on: March 18, 2007, 11:50:22 AM »
you sure the seal is the right size???
87 SAMI 1600 FUEL INJ. , TORQUER CAM, 6.5 TO 1T-CASE, 5"SPRINGS SHACKLE REVERSE ,2 BODY LIFT, LOCK-RITES FRONT W/ HEAVY-DUTY AXLES & ARB'S REAR  BFG 31 X10.50 X 16",  EXO SKELLETON,

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Offline RGERBER

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Re: need help with front axle
« Reply #4 on: March 18, 2007, 05:21:10 PM »
Thanks for your response, I just had to get aggressive with it shaking it up and down while turning, I shook it much more than I wanted to, I was afraid of hurting the new seal, I have added oil, and test drove it , it appears to be good.

Thanks Again
94 SUZUKI SAMURAI / 1.6 8 VALVE TRACKER MOTOR.

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Offline ROSS

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Re: need help with front axle
« Reply #5 on: March 18, 2007, 05:25:51 PM »
sometimes there just a PITA . glad you got her running again
87 SAMI 1600 FUEL INJ. , TORQUER CAM, 6.5 TO 1T-CASE, 5"SPRINGS SHACKLE REVERSE ,2 BODY LIFT, LOCK-RITES FRONT W/ HEAVY-DUTY AXLES & ARB'S REAR  BFG 31 X10.50 X 16",  EXO SKELLETON,