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Newbie in dire need of timing belt help!!!

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cavaughn

Newbie in dire need of timing belt help!!!
« on: June 09, 2007, 01:25:44 PM »
 Hello All, 
   I have a ’91 Tracker I bought a couple of days ago, and I am in the process of replacing the timing belt. I rotated the engine and aligned the mark on the crank pulley with the “0â€? on the timing cover, and made sure the Rotor was pointing at the #1 cyl. I then took everything apart, replaced the Cam and crank seals, and went to put everything together when I noticed that the timing mark on the cam sprocket looks to be 180 degrees off. My Haynes book states that the timing mark should line up with the “Vâ€? mark on the camshaft seal cover, which is at approx 12:00, but my mark is at 6:00. I didn’t note the position of the cam mark as I took it apart, as the manual didn’t prompt me to.  So, here’s what I can see:

A) Crankshaft is aligned with timing mark on oil pump housing

B) Camshaft mark appears to be 180 degrees off

C) Rotor is pointing at #1 cyl.

D) Location of cam lobes:
   
   #1 Intake- Approx. 5:00
        Exhaust- Approx. 7:00
   
   #2 Intake- Approx. 7:00
        Exhaust- Approx. 11:00
 
    #3 Intake- Approx. 1:00
        Exhaust- Approx. 6:00
 
   #4 Intake- Approx. 11:00
        Exhaust- Approx. 1:00

I’m pretty sure I didn’t hit or turn the camshaft during the operation so, my question is: Is something wrong here? Did I screw up? I could really use some help here, as I don’t know what to do from here. Can anyone out there tell me how to proceed?

Many Thanks,
         -Charlie
   Gordon, Ga.

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Offline Rhinoman

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Re: Newbie in dire need of timing belt help!!!
« Reply #1 on: June 09, 2007, 03:51:13 PM »
The Haynes manual is wrong. The FSM says to line it up with no4. at TDC.
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

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Offline mrfuelish

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Re: Newbie in dire need of timing belt help!!!
« Reply #2 on: June 09, 2007, 10:35:44 PM »
yep my 16 valve was on number four and the book was wrong on where the spark plug wires go also.
1987,1988,1988,1990 samurai's,  1953 m38a1,  1996 x-90,blue.1996 x-90 red.1994 2 door tracker.   only Dead Fish go with the flow.                No Hairy Nosed Wombats were ran over on the trail today.       My ZUK is Xenophobic.

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cavaughn

Re: Newbie in dire need of timing belt help!!!
« Reply #3 on: June 10, 2007, 10:14:35 AM »
Thanks For all the help,
 I'll button it all up tonight, and hit the trails! Imagine that, the Haynes manual was wrong :o