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Calmini crawler gears, Calmini bumbers, 97 4 door kick

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Offline robozuki

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Calmini crawler gears, Calmini bumbers, 97 4 door kick
« on: March 01, 2008, 09:46:41 PM »
I've missed some of the recent developments at Calmini.  I was hoping someone could fill me in on what's become available lately, if anything.

I'm trying to lift my 97 4 door enough for a nice set of 235/75's I have.  I was just gonna do the Calmini 3" suspension lift.  I'm down to trim things a little but not much.  I have an auto tranny, and was wondering what I could do about gearing, since I'm not sure where I'g get diff gears.  I see calmini is selling a 4.24 tcase gear.  Now...does that only work in 4wd low?  Or is that a gear reduction across the board for 2wd and 4wd modes?

Secondly, I'd like a rear bumper like Calmini's twin tube design but that's not available for a 4 door kick.  I remember reading something about somebody fitting one to a 4 door. 

And last, a friend of mine (a 4Runner guy) suggested that I use the manual tranny from a 2wd kick (since the tail housing would be sealed off, not set up to mate to a tcase) and then connect that to a tcase from a sammy and get gears for that.


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Offline Cuthulu

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #1 on: March 02, 2008, 07:43:29 AM »
     You might want to hold of on the rear bumper from Calmini.  I talked to emailed Zor (nice guy) and he is going to start having bumpers similar to his Sammy bumpers for the kicks soon.  Needless to say this has changed my bumper plans.

    You may want to take the time to email him so that he is more aware of the potential demand for track/kick stuff.

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Offline Amilla

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #2 on: March 02, 2008, 09:30:56 AM »
Im not to up to date on the tire to lift ratio for kicks and tracks but i can help you with the gearing part of it.

If you were to just gear down the kick t-case you would just lower 4hi and 4lo.
And that does not effect the 2wd part of it, so you loose some spunk with a lager tire.  Unless you want to gear the axles down.

The 2wd kick tranny would work out, with a sami T-case behind it.  You could put  4.16:1 gears in it and it would be fine for that size tire, you also wouldn't have to re-gear your axles!
Awww the beauty of a divorced transfer case!
88 Samurai, Sprung Up, Geared Down, Locked,With Yotas.

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Offline mrfuelish

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #3 on: March 02, 2008, 12:14:04 PM »
Bumber  8)
1987,1988,1988,1990 samurai's,  1953 m38a1,  1996 x-90,blue.1996 x-90 red.1994 2 door tracker.   only Dead Fish go with the flow.                No Hairy Nosed Wombats were ran over on the trail today.       My ZUK is Xenophobic.

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Offline Armour

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #4 on: March 02, 2008, 08:49:40 PM »
Im not to up to date on the tire to lift ratio for kicks and tracks but i can help you with the gearing part of it.

If you were to just gear down the kick t-case you would just lower 4hi and 4lo.
And that does not effect the 2wd part of it, so you loose some spunk with a lager tire.  Unless you want to gear the axles down.

The 2wd kick tranny would work out, with a sami T-case behind it.  You could put  4.16:1 gears in it and it would be fine for that size tire, you also wouldn't have to re-gear your axles!
Awww the beauty of a divorced transfer case!
I don't think that t case gears effect 4 hi. It just effects 4 low.
89 Sidekick. 33's.  Lincoln Locker,4.24 T Case, 5.13 gears. Warn M8000 winch.
96 Tracker. 39.5's Locked 44's front and rear, 6.5 t case, 4.10 gears.

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Offline chet

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #5 on: March 03, 2008, 09:14:13 AM »
there are other options that calmini now. check out OME suspension and a zuks offroad rear bumper. trailtough tcase gears are cheaper as well. not to slag on Calmini but they have moved on to other products with their full traction products. so the Suzuki stuff from them is kinda stagnant.

with 235's a small lift is needed and you shouldn't notice much of a difference in power on the road.
1991 4 door kick, 2" coil spacers, 30" Coopers, winch, locker, rust, dents, etc.

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Offline Drone637

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #6 on: March 03, 2008, 06:49:56 PM »
Don't forget, with the automatic you have much higher gears then the manual of the same year.  You can get some 5.12 gears from pretty much any manual Tracker/Sidekick and be geared just perfect for 30-31" tires.  :)
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline j2custom

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #7 on: March 06, 2008, 08:18:08 AM »
I ran 265/16's on a 98 sport with the coil spacers, strut mount flip and longer shocks with NO cutting.  I would do the coil spacers or the calmini lift way before a body lift, just my 2 cents.  Trail Tough has a tube rear bumper for the the 4 door and it is very nice.  The Kick t-case gears only change the 4 low range thus leaving the high gear stock.  Swapping to the 5.12:1 gears out of a manual trans would help the street driving (and offroad too). 
2001 Chevy Tracker 4 door 2.0 5 spd 4x4
1995 Geo Tracker 1.6 8V 5 spd 4x4
2005 Tundra Crew Cab Limited 4x4
 It's not what you buy... it's what you build

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Offline lostsamurai

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Re: Calmini crawler gears, Calmini bumbers, 97 4 door kick
« Reply #8 on: March 06, 2008, 01:52:37 PM »
you don't have to use the 2wd trans to divorce the case, I run a 4x4 auto sidekick behind a 1.6 16 valve 93 sk, brent at trail tough makes an adapter, you remove the t case hard pess the new adapter/ seal  cut 1 inch off the intermediate shaft spline, and slide it in. these adapters were just a prototype when I got mine but im sure there a regular product by now
88' Zuk 16v efi full width dana 44 axles and 37"s,hybrid exo cage, comp cut rear -18", F&R fox air shocks , jegs poly seats, sk automatic trans, 6.5:1 t case, twinsticks, 100" wheelbase with a 79" wide.