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cutting roof off

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Offline suzi1

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cutting roof off
« on: May 19, 2009, 01:31:53 PM »
Hi there,
I have picked up a cheap 93 4 door Sidekick and want to cut the roof off as well as the back window. Basically a convertible conversion with no need for a top, but I want to keep the 4 doors and windows intact. Anyone have any experience with this?
Ive been warned by a body guy that the frame on the 4 door is not 1 piece so if I cut the roof the body will buckle very slightly and the doors will jam.
I am using this rig strictly for running on the sand and washboard so dont want the roof.
Any advice?
Sawzall at the ready.

S1

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Offline scottprice

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Re: cutting roof off
« Reply #1 on: May 19, 2009, 01:42:45 PM »
I personally haven't had an easy time finding a 4 door and you want to cut it up, tell ya what, sell yours to me and I have a few 2 doors you can play with ; )

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Offline Drone637

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Re: cutting roof off
« Reply #2 on: May 19, 2009, 02:12:32 PM »
Are you planning on putting a cage in as well?
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline suzi1

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Re: cutting roof off
« Reply #3 on: May 19, 2009, 05:29:29 PM »
Yes, of course.
one hoop around the windshield, one behind the driver and one behind the backseat.

S1

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Offline Digger

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Re: cutting roof off
« Reply #4 on: May 19, 2009, 05:53:12 PM »
4 doors definatley have a solid one piece frame just like the 2 doors. As long as the body is solid enough and not too rotted away, you should be fine cutting the roof off and still have the doors work...
Had a cool sig pic till I changed the text... sigh...
90 Tracker: "Silver", 2" BL, 1-1/2" Coil Spacers, Strut mount flip, Calmini Header, Winch, 31" Swamper radials, Sold.
98 Suzuki X-90: Calmini 2" Sus, 1-1/4" whl spcrs, 2" Exhaust, Cobra Safari Bar, Neon, Sold.
96 Suzuki X-90: Mostly stock daily driver(for now)

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Offline biker

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Re: cutting roof off
« Reply #5 on: May 19, 2009, 08:56:07 PM »
I believe that you will want to put a brace between the door posts behind the front seats to support the rear door hinges better. Other than that Lets see some pics
94 Kick with bigger tires
99 Vitara 2wd
10 Gr Vitara

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Offline Drone637

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Re: cutting roof off
« Reply #6 on: May 20, 2009, 08:41:21 AM »
And if you add some body supports that tie into your roll cage you should be set.  :)
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline suzi1

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Re: cutting roof off
« Reply #7 on: September 22, 2009, 01:42:06 PM »
took awhile but its finally done to what I would consider fine "hackmanship".
Total cost was $500 for cutting the top, welding the rolls bars, welding in new rocker panels, bondo here and there, and the full paint job. This thing will run on sand 80% of the time so bigger tires and it will be set.


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Offline Drone637

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Re: cutting roof off
« Reply #8 on: September 22, 2009, 02:33:42 PM »
That is pretty cool.  :)

Have you looked at chopping the front doors to match the rears, or do you want to allow the window to roll up.
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline keith

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Re: cutting roof off
« Reply #9 on: September 22, 2009, 03:55:28 PM »
Very cool.  Nice job.   I've always had a dream to graft the sunroof flip from a 2 door onto a 4 door.  But since I can't weld it's not going to happen anytime soon.

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Offline sir lance

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Re: cutting roof off
« Reply #10 on: September 22, 2009, 07:21:01 PM »
if you welded the rear doors shut, and smoothed out the door handle's, it could pass as a LWB sidekick, cool

02' XL-7 1 Ton axles, dual t-cases 37's etc......
Trucks are built not bought*********

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Offline olija

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Re: cutting roof off
« Reply #11 on: September 22, 2009, 08:11:10 PM »
I always wanted to do exactly that with my old Sidekick, but since it rains 9 month out of the year here I figured it was more work than it was worth. Looks good, but it will look really good with some bigger tires and some black wheels
97 Sidekick 4door 5 speed, 1.5 spacer lift, 2" body lift, CJ rims, locked rear, 31's, 4:1 low <SOLD>
01 Vitara 2.0L 5 speed, 2.5" Calmini lift, 2" body lift, Sidekick rims, locked rear, 31's, 4:1 low, 5.13 diffs <SOLD>
03 XL7 2.7 5 speed, 4.5" AE lift with OME springs, 2" AE body lift, 5.13 diffs, 3:1 low, 235/80R17 BFG AT's on Ultra 17x8 with 1" spacers, skid plates, Balmer Fab front bumper

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Offline beercheck

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Re: cutting roof off
« Reply #12 on: September 22, 2009, 08:45:42 PM »
Huh.  I really like that.
'03 ZR2 2dr Tracker, '02 XL-7 drivetrain and electrcs
XL-7 front coils
1.5" rear coil spacers
Monroe 32316 shocks w/2" extenders
235/70-16 Bridgestone Destination A/Ts on stock XL-7 Alloys RRO Rock Rails (Presently removed, as they rusted to all hell; all the bolts were rusted to dust.  Real nice, RRO...) http://www.trivia-nights.com

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Offline GSPKurt

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Re: cutting roof off
« Reply #13 on: September 25, 2009, 08:18:32 AM »
Nice work.

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Offline john1974

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Re: cutting roof off
« Reply #14 on: September 25, 2009, 09:28:19 AM »
Nice!
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