Kimball,
This isn't a flamer, its just that I think that everything you just said is totally wrong.
In the coil front suspension theory, the rubbing problem you have, won't be a problem.
Um yes it will.
I still rub on the frame front, AND back. So no matter what coils I choose, I'll still rub with the stock sidekick width. This means that I need a couple inches wider. Wheel spacers or more backspaced rims, both of which are harder on bearings.
As far as strength goes, as far as I know, you have only broken a rear stock axle shaft, right?
Broken plenty of these babies, even at idle. (no kidding here people). No matter what Sidekick axles I choose (custom aftermarket, etc) breakage with my puny little motor is inevetiable. So if I went bigger to start off with and Then custom on top of it. I might not have as many problems.
And doesn't Toy stuff still break birfs with 4 cyls. anyway? And aren't the Toy axles like very expensive to regear??
Well when I've already paid for totally cutom stuff and it can't handle the mustard. I might have started with bigger custom stuff to begin with. With a 180:1 craw ratio, I don't think that anything Suzuki sized is going to handle it.
So fullsize landcruiser stuff might be a better solution (only thing I know of with the proper offset diffs, which is bigger then what I've got)
Just a thought.
And how much money did YOU spend for this 'thought"? Seems to me that your truck with the standard solution has NEVER been driven. The only prototype that's been generated from 'IDAHO' and actually trailed, (lightly mind you) has been plagued with problems.
Just a thought and an opinion from a guy who's really been there and done it.
Again,
If I had it to do all over again I'da gone with the toyota t-case kicker, and fullsize landcruiser axles.
That way, I'd have all of my width and strength issues already taken care of without going totally custom. THEN if I needed something stronger I could find other solutions.
But as it is right now, what I've got is just about as good as I can get, no more upgrade path here. Just more broken parts.
You'll thank me.
~Nate