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rear cage ideas

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Offline airmanwilliams

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rear cage ideas
« on: November 19, 2010, 09:45:19 AM »
ok so I am going to pick up some tube after thanksgiving to start on a rear cage but I would like to see pics of other samurai's  rear cages to get ideas. I would like one that supports the soft top so I can get rid of the bow and some that would ad great protection for my son.

Thank you.
1993 4door Suzuki Sidekick JX

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Offline strange306

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Re: rear cage ideas
« Reply #1 on: November 19, 2010, 04:36:49 PM »
Anyone that has done any professional fabrication or race applications would tell you the two most important things are use good material (DOM tubing) and triangulation. Be careful of the samurai pics you see. Most I have seen have no triangulation and would probably handle a low speed flop just fine but not a good tumble down the hill with out some carnage. Try google images and look at jeeps they are similar and there are a lot of good designs out there. Also if you are worried about safety consider using the cage to add a shoulder belt to the back Seat.

Here are some examples of poor cage design. At least the one has a triangle bar in the rear.
« Last Edit: November 19, 2010, 07:42:26 PM by strange306 »
If it's not worth cutting up a little, it's probably not worth driving.

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Offline strange306

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Re: rear cage ideas
« Reply #2 on: November 19, 2010, 04:46:21 PM »
Here are some examples of proper cage design. I have plans to build one similar to the last one for my samurai eventually. Three main pillars, triangle in rear, dash bar, bar front to back in top middle then a large x from front to back meeting in the middle at the center pillar.
« Last Edit: November 19, 2010, 07:52:06 PM by strange306 »
If it's not worth cutting up a little, it's probably not worth driving.

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Offline airmanwilliams

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Re: rear cage ideas
« Reply #3 on: November 19, 2010, 07:33:03 PM »
great pics thank you. I like the last one on that second post thank you for posting that one thats about what I had in mind to do to the back with all the added support, ive seen many done very simple with no cross bars for support like the triangles but I wouldnt settle for my son riding in one unless it had some very good support.
1993 4door Suzuki Sidekick JX

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Offline z3ro

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Re: rear cage ideas
« Reply #4 on: November 19, 2010, 10:32:52 PM »
Hey man, keep in mind that even with a cage, I wouldn't take my son on the interstate in mine. 

If a fat person sitting on the passenger seat causes it to bust through the floor when there is no rust, then that tells you something about the metal gauge and quality with these little rigs.

They were never meant to be interstate travelers anyway.  It's good that you won't put your son in it until you have a cage, just make sure you cross and triangle brace, and you'll be gtg on local roads.

I'll probably just end up buying a cage and paying a pro shop to weld and install it.

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Offline KStrat

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Re: rear cage ideas
« Reply #5 on: November 20, 2010, 05:58:41 PM »
My buddy has the rear section of this cage for sale.
it would come in pieces but comes with everything behind the stock roll bar. located in SoCal

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Offline airmanwilliams

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Re: rear cage ideas
« Reply #6 on: November 20, 2010, 06:13:43 PM »
thank you for offering but I think I would rather at this point have it built differently. whats he asking by the way?
1993 4door Suzuki Sidekick JX

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Offline KStrat

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Re: rear cage ideas
« Reply #7 on: November 21, 2010, 06:08:49 PM »
he would probably let it gor for 150. he bought the whole cage but he only wants the front.

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Offline Jordan

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  • Chrome don't get ya home, but it sure looks nice!
Re: rear cage ideas
« Reply #8 on: November 22, 2010, 04:16:14 PM »
What is so bad with pipe? I was just going to use 1.75"pipe with 1/8"wall. But my SJ410 is for offroad use only, and 50km/35mph is about as fast as I'll ever get it up to, I don't think its 45HP! will push the 33s much faster :o
82 SJ410: 5" lift (spoa), home made cross over steering, bestop, custom rust lots of it,33"tsl, 6.5:1's. To install: Toyota diffs being built. To build: roll cage, traction bar, bumpers.

89 sidekick: lift 2"suspension 3"body, 31's, aluminum rims, warn hubs, (4) lights on roof, turbocharger.

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Offline airmanwilliams

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Re: rear cage ideas
« Reply #9 on: November 22, 2010, 04:20:52 PM »
I think its really just the placement of it really. With only going 35mph yourself that pipe should be fine I would think atleast  with proper placement with support bars going acrossed in places and such.
1993 4door Suzuki Sidekick JX

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Offline z3ro

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Re: rear cage ideas
« Reply #10 on: November 23, 2010, 05:17:26 PM »
Nope, wrong.  DOM is the only material appropriate for roll cages.

Think of it this way:  You can build a bridge out of plastic straws or hardened steel.  Sure, straws would probably work initially, but you wouldn't want to bet your life on it.

Speed has nothing to do with it.  You can die from a 5mph rollover ... down a hill.  Wheeling is all the more reason to build a beefy cage with triangular supports.  A cage is something I would NEVER go cheap on, just like brakes.  The cost difference is negligible anyways.

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Offline Drone637

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Re: rear cage ideas
« Reply #11 on: November 24, 2010, 10:59:07 AM »
From what I have read the main issue with pipe is how it breaks.  Pipe is usually more brittle, so instead of bending like DOM will it will shear off.  There is also a matter of the over-all strength:

Pipe 1 1/2 Sch 40 (A-36)-
Weight - 3.631 lbs/ft
Grade A - Tensile strength - 48,000 psi, yield strength - 30,000 psi
Grade B - Tensile strength - 60,000 psi, yield strength - 35,000 psi

DOM 1.500 X .140 wall (1018) -
Weight - 1.769 lb/ft
Tensile strength - 80,000 psi, yield strength - 70,000 psi

I think you should spend the extra 40 dollars and get the DOM.  There is a reason why racing organizations make you use DOM instead of pipe.
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline wildgoody

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Re: rear cage ideas
« Reply #12 on: November 26, 2010, 07:36:40 AM »
If you are talking about pipe, not electric welded seamed tubing, pipe
does not bend well anyway, tends to kink and split open so you will be
wasting your time and build a cage that will collapse under load when
you need it the most

Wild
Real Trucks Are Built, Not Bought,
And Chrome Don't Get Ya Home.  

An armed man is a citizen. An unarmed man is a subject.

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Offline jow003

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Re: rear cage ideas
« Reply #13 on: November 26, 2010, 08:11:51 AM »
Here are some examples of proper cage design. I have plans to build one similar to the last one for my samurai eventually. Three main pillars, triangle in rear, dash bar, bar front to back in top middle then a large x from front to back meeting in the middle at the center pillar.

do you know if that 3rd pic you posted would be able to fit under a soft top
if a bigger hammer, bigger tires or more gas doesn't help... your doing it wrong.

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Offline airmanwilliams

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Re: rear cage ideas
« Reply #14 on: February 21, 2011, 06:40:54 AM »
anybody else with some rear interior cages I can see?  I have some credit with lowrange and so im going to try to bribe someone to do the rear cage in exchange for the credit.
1993 4door Suzuki Sidekick JX