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Dismantling front Diff on 02 Grand Vitara

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Dismantling front Diff on 02 Grand Vitara
« on: March 18, 2012, 06:51:44 AM »
The front diff is making a lot of grinding noise, can I disable it from the vehicle? Thanks

Re: Dismantling front Diff on 02 Grand Vitara
« Reply #1 on: March 18, 2012, 09:05:56 AM »
Anyone know of a good mechinic in the San Jose area that works on Suzuki's. Thx

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Offline Drone637

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Re: Dismantling front Diff on 02 Grand Vitara
« Reply #2 on: March 19, 2012, 10:29:08 AM »
If you get a set of manual hubs from a Geo Tracker/Suzuki Sidekick you can 'unlock' the front diff so it is no longer turning.  By default they have one-piece hubs.  While it won't resolve your issue it will allow you to drive without it making more noise.

Unless it's a front wheel bearing.  Then you need to get that fixed asap.  If you can, lift one tire off the ground and spin it.  Where is the noise coming from?
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline bzuki

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Re: Dismantling front Diff on 02 Grand Vitara
« Reply #3 on: March 28, 2012, 08:18:25 PM »
The 1999-2001 G.V. had the filler hole tapped in the wrong location. The fix happened mid 2002 and you can see where they had the blind plug, (cap) on the lower hole and the fill plug (threaded) above that. The TSB (unpublished technical bulletin) stated to pick up the front end 30 degrees and check the oil level... if it was low at that angle, then you needed to fill it up.

What happens is that people and quick lube places check the level on the lift and the oil (grease) pours out which makes them think it was overfilled. The rest is history...after running it awhile the bearings starve for oil and then you have a problem.

If your vehicle was a early 02 it could still have the original wrong filler location, check and see if you have the blind plug below the actual threaded filler plug. From the sound of it; the bearings are probably toast. You may want to change out the whole banjo with a later model 2002-2005 if you can locate one at a reasonable price.

I worked for American Suzuki Motor Corp in Brea for 17 years in the technical dept.