Yep. I'm trackin with ya. You can remove the coil by hand... if you don't have coil spacers installed. I had Jeff's 1.5" coil spacer on the front springs in the trucks I removed the springs from. Then I found my stock rubber spring isolators were missing when I pulled the springs and coil spacers out, so I had my machine shop friend turn one of Jeff's front coil spacers down to TWO 1/2" thickness spacers and used them on top of my OME springs for isolators. I did use my Harbor Freight coil spring compressor and I did compress them about 2" inches. I wouldn't feel comfortable compressing them much farther with a Harbor Freight compressor. But then I also wouldn't feel comfortable hacking off a length of a Mac Tool compressor either ($).
I've also watched a couple mechanics raise these trucks on lifts, put jacks under the a-arms, remove both A-arm bolts, lower the A-arms and then remove and install the springs too. They did it, but I wouldn't do it that way. It didn't kill them, but that technique probably would've killed me though. Again, the experience thingy.
Yep. I referred to the C-clip on the inside of the CV shaft (that fits into the housing)... not the snap ring securing the outside of the CV shaft in the hub. Yes, it is more of a spring ring. They remind me a lot of the hog rings used in the snouts of pigs.
I did mean to visually inspect the end of the CV shaft (the stub) that you pull out of the housing. IF the c-clip (spring ring) isn't on the end of the CV stub... then it is either laying in the bottom of the housing waiting to be sucked up into the ring gear and pinion... or someone had the front end apart and installed a CV without a c clip on the CV stub end. If I didn't see it on the stub end when I pulled it out, I would spilt the diff and housing and go looking for it. My CV stubs came out with the c-clips in place but I split my diff from the housing anyway because I installed the 4.88 gear set in place of the stock 4.62 gears.
Bush Buster, I had trouble getting the passenger side snap ring to properly seat in the machined groove after I installed my new CV and inside seal too. I didn't have any problem with the driver side. I pushed and pried to get the damned snap ring to seat into the groove on the spline against the wheel hub... but it just wasn't happening. I ended up taking it over to my friends machine shop and he placed the washer and the snap ring on his micro polisher. He took just a few thousands off them, I took them back to my truck, slid them on, almost got them to seat and was about to pull them off again, when I decided to reach in and rotate the CV shaft. I turned the CV about a 1/4 of a turn and heard the snap ring "pop" into place. All was good. I think maybe I put a small bend on the snap ring when removing it with my too small of a tip snap ring pliers.
Referencing the "play" in the CV shaft... are you referring to the amount of play you have between your CV and the housing... or are you referring to the amount of play the entire CV shaft has in it? I don't recall there being much in and out play to the CV installed into the housing once the c-clip locks in. I'm thinking if your spring clip/c clip was on your stub when you inserted it... it is still on there. The CV axle is designed to extend and compress a little to compensate for the flex of the A-arms, so if you are pulling on the outside end, there will be more movement.