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bodylift

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Offline maestro

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bodylift
« on: April 05, 2004, 07:13:04 PM »
hello
can anyone give me a detail list over what i had to be aware of when i give my zuki a 4" bodylift??

if you got pics of the prosess i want that to??

The cars is a -92 sidekick.

anyone??

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Offline Zukipilot

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Re: bodylift
« Reply #1 on: April 05, 2004, 10:56:35 PM »
I just bought the Calmini 3" body lift instead of fabing something. Some people have made 4" lifts but I dont know what they encountered going that extra 1". With the 3" the steering shaft and t-case shifter needs to be extended, the Trans shifter needs to be bent to clear the body tub, filler hoes extended and a few other things I cant remember now. For the price, it was worth spending a little x-tra cash and buying the kit that trying to build it (for me any way)
Zig
Zukipilot
'92 Liberty Overland Sidekick

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Offline explosivo

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Re: bodylift
« Reply #2 on: April 06, 2004, 03:42:30 AM »
It shouldn't be too much more difficult that the Calmini 3" body lift.

Like Zukipilot said, there are many things that must be extended. The shifters (t-case and transmission; if you have a 5 spd), the gas filler and vent, the steering shaft, etc.

One thing you need to keep in mind is that the back 6 body mounts have fixed studs, meaning that you'll have to use a 1" spacer on top of a 3" piece of square tubing to get 4". The front two will require new, longer bolts, and a few hockey pucks stacked up would probably work up there.
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Offline Mac

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Re: bodylift
« Reply #3 on: April 06, 2004, 03:49:43 AM »
I agree with Zukipilot, I do not know what else might be an issue with the extra 1", but I can think of the front brake like being a major issue, it is tight now with the three " body lift and the three " calmini, you will have to move the hard brake line down on the body and remount it.

I wish someone would come out with an extended front line for the sidekick, I find it a touch bit tight for trail use.

Mac

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Offline Rhinoman

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Re: bodylift
« Reply #4 on: April 06, 2004, 08:15:31 AM »
I think you may have problems with the wiring. You will certainly have to disconnect a lot more stuff when you fit it cos you'll have to lift it something like 6" to get the spacers over the studs. Gear levers will be the main problem I should think. Not sure how easy it is to obtain 3" tubing over there, might be easier to go with 4" and put the 1" spacer inside. A trivial detail but I also had to replace the vacuum pipe to the MAP sensor. Over here just about any motorcycle dealer can make up braided brake lines to suit (maybe not a Harley dealer :P).
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

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Offline 1bigtracker

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Re: bodylift
« Reply #5 on: April 06, 2004, 10:50:20 AM »
Wildgoody has a home built 4in body i think.  but hes off to moab i think so it will be awhile before hes back online.

stu
   

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Offline maestro

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Re: bodylift
« Reply #6 on: April 13, 2004, 08:25:15 AM »
ok, thanks for answers, you now it will cost me about 400$ to ship a 3" Calmini to Norway, so i think i go for the home made version.  My plan i to use 3 hockey pucks pr bolt, i think that wil be enough..

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Offline 92Sidekick4x4

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Re: bodylift
« Reply #7 on: April 13, 2004, 11:09:10 AM »
im doin my own kit out for 3x3" square tubing pretty soon

my lug nuts require more torque then my engine makes ;)