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My 4 wheel drive system

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Offline Maroon Monsoon

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My 4 wheel drive system
« on: January 21, 2006, 09:41:22 PM »
I have a problem with my 4 wheel drive. Nothing is broken.. it just sucks right now. If I am at a stop sighn and I can hardly move in 2, I will push in the clutch, and put it in 4. Knowing that the front doesn't engage right away, i ease into it and try and start moving as slowly as possible, then the front drivetrain clunks and I'm in 4 wheel drive.

I am pretty sure this is 100% because of my POS automatic hubs. Does anyone know for sure.. I have a 2000 grand vitara

I am hoping some nice manual hubs would completely eliminate this problem.
2000 Grand Vitara.. boondox coil spacer lift w/ pro comp 2 inch lift shocks and ome struts. 225/75 R16 Kumho Mt's, powdercoated wheels, rear brake line relocation and stuff to acomodate. custom exhaust and intake along with some 1 off accesories.

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Offline wildgoody

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Re: My 4 wheel drive system
« Reply #1 on: January 21, 2006, 11:11:54 PM »
Yep, autos are slow to enguage
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Offline Maroon Monsoon

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Re: My 4 wheel drive system
« Reply #2 on: January 21, 2006, 11:19:38 PM »
thanks, one of my dumbass friends told me it was my T case but I was quick to tell him he was full of shit

I will get manual hubs and fix this problem, auto hubs are crap
2000 Grand Vitara.. boondox coil spacer lift w/ pro comp 2 inch lift shocks and ome struts. 225/75 R16 Kumho Mt's, powdercoated wheels, rear brake line relocation and stuff to acomodate. custom exhaust and intake along with some 1 off accesories.

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Offline wildgoody

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Re: My 4 wheel drive system
« Reply #3 on: January 21, 2006, 11:24:22 PM »
I thought Autos would be nice because if you
forget to lock them you don't have to get out
in the mud and lock them, BUT as it turns out,
they suck way more than mud on your shoes

Wild
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Offline Quaddawg

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Re: My 4 wheel drive system
« Reply #4 on: January 22, 2006, 07:23:35 AM »

they suck way more than mud on your shoes


LOL..... yeah... that is an understatement!! 
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Offline AJMBLAZER

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Re: My 4 wheel drive system
« Reply #5 on: January 22, 2006, 09:23:00 AM »
He has a 2000, no auto hubs.  He's got drive flanges.  However he does have the air actuated front diff.  Could be that? ???

On our 2003 the thing seems to clunk in pretty fast.  The wife has never complained and the few times I've used it you pretty much have 4x4 as soon as you put it in 4x4.

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Offline wildgoody

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Re: My 4 wheel drive system
« Reply #6 on: January 22, 2006, 09:24:49 AM »
I wonderer about that, but he said auto hubs.
Could be the air activated system too
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Offline AJMBLAZER

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Re: My 4 wheel drive system
« Reply #7 on: January 22, 2006, 09:31:27 AM »
Unless he swapped a pair on (why in god's name? ???) I bet he's just mistaken his drive flanges and not having manual hubs for auto hubs.  Coming from IFS Chevy's and 94+ fullsize Dodges you wouldn't beleive how many people think their vehicles have auto hubs simply because they don't have dials to turn up there. :P

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Offline Maroon Monsoon

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Re: My 4 wheel drive system
« Reply #8 on: January 22, 2006, 12:23:00 PM »
Unless he swapped a pair on (why in god's name? ???) I bet he's just mistaken his drive flanges and not having manual hubs for auto hubs.  Coming from IFS Chevy's and 94+ fullsize Dodges you wouldn't beleive how many people think their vehicles have auto hubs simply because they don't have dials to turn up there. :P



yea, this is what I think to be "my auto hubs" not so sure what they are now. Some other dude that put some warns on a GV said that it had auto hubs so that's what makes me think they could be auto hubs that are just a bit funny looking
2000 Grand Vitara.. boondox coil spacer lift w/ pro comp 2 inch lift shocks and ome struts. 225/75 R16 Kumho Mt's, powdercoated wheels, rear brake line relocation and stuff to acomodate. custom exhaust and intake along with some 1 off accesories.

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Offline Maroon Monsoon

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Re: My 4 wheel drive system
« Reply #9 on: January 22, 2006, 12:31:42 PM »
He has a 2000, no auto hubs.  He's got drive flanges.  However he does have the air actuated front diff.  Could be that? ???

On our 2003 the thing seems to clunk in pretty fast.  The wife has never complained and the few times I've used it you pretty much have 4x4 as soon as you put it in 4x4.

well, like I said, if you can hardly get traction it will clunk pretty hard once you finally get the front axle to roll enough to engage whatever it is.. hubs or drive flangers.. not sure because I've heard it has both from different people. thinking it's the drive flangers now.

is that 2003 a push button 4 wheel drive or a lever activated?.. mine's a lever.. maybe that makes a difference, I don't know... any input is greatly appreciated, if manual hubs would eliminate this problem I'm buying some.
2000 Grand Vitara.. boondox coil spacer lift w/ pro comp 2 inch lift shocks and ome struts. 225/75 R16 Kumho Mt's, powdercoated wheels, rear brake line relocation and stuff to acomodate. custom exhaust and intake along with some 1 off accesories.

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Offline Rhinoman

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Re: My 4 wheel drive system
« Reply #10 on: January 22, 2006, 01:11:46 PM »
That is just a splined cap, you have the air operated diff. The diff is actuated by an air pump connected through the ECU to the 4wd light switch. As it actuates then I'm guessing that the hoses and pump are OK. I would change the diff oil and see if that makes any difference.
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Offline ack

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Re: My 4 wheel drive system
« Reply #11 on: January 22, 2006, 01:14:50 PM »
Unfortunately, I can't lay my hands on any GV front-end information...  So let's take a look at various 4wd engagement systems:

First the tried-and-true locking hubs.  Turn the knob one way and the axle shaft is connected to the wheel.  Turn it the other way and the wheel is disconnected.  If the hubs are unlocked, it don't matter what mode the transfer case is in, you have 2 wheel drive.

Second, auto locking hubs.  Follow the instructions in the owners manual and they engage or disengage like a manual hub at the wheel -- if you hold your mouth just right.  Again, unlocked and you have 2 wheel drive no matter what mode the transfer case is set in.

Third, the slip-joint coupler in the front axle housing method.  Found on various Jeeps, this system consists of a sliding joint -- usually found on the long section of the front axle -- that disconnects the wheel from the differential.   The sliding coupler is acutated by a cable or a vacuum line through a button or lever in the passenger compartment. (EDIT: or as Rhinoman has suggested, electically through the ECU or the 4x4 indicator.)  The wheels are always connected to the front axle shaft (no locking hubs).  No matter what mode you have the transfer case in, if you don't push the button or pull the lever, you don't have 4-wheel drive.

Now, on to speculation...

A fourth possibility might be a combination of  two and  three above.  Upon putting the transfer case in 4-wheel drive, the energy transmitted through the front driveshaft causes the sliding coupler to move and lock the inner axle onto the outer axle putting the truck into 4 wheel drive.   When the transfer case is placed back into the 2 wheel drive mode, the coupler releases and the front wheels are running free again.

What do you think?
« Last Edit: January 22, 2006, 01:18:41 PM by ack »
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Offline Rhinoman

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Re: My 4 wheel drive system
« Reply #12 on: January 22, 2006, 02:11:15 PM »
(EDIT: or as Rhinoman has suggested, electically through the ECU or the 4x4 indicator.)

Not suggested, I have this system in the front of my Vit, and I have the schematics too  ;D
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

OBD1 - Full diagnostics on a PC/Laptop: http://www.rhinopower.org

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Offline AJMBLAZER

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Re: My 4 wheel drive system
« Reply #13 on: January 22, 2006, 03:08:34 PM »
98 Europe and elsewhere and 99 US/Canada/elsewhere? to 05 Track/Vits/GVs/XL7s have drive flanges just like that picture above shows.  There's a slide coupling and two peice axle shaft inside the axle tube similar to what YJ, TJ, XJ Jeeps and Grand Cherokees along with 94-02 Dodge Ram 4x4's had.  It is activated by an air pump system.  There's articles around here somewhere on guys swapping it out for a more conventional system.  It's Suzuki adapting the previous gen's tried and true front axle setup to be more yuppie friendly without the problems associated with auto hubs.  "I don't want to get out and turn those hubs..."

Ours is lever controlled, only the 04+ had push button I beleive.  It works pretty much the minute you activate it, provided the manual hubs I put on are engaged.

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Offline Maroon Monsoon

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Re: My 4 wheel drive system
« Reply #14 on: January 22, 2006, 06:38:42 PM »
98 Europe and elsewhere and 99 US/Canada/elsewhere? to 05 Track/Vits/GVs/XL7s have drive flanges just like that picture above shows.  There's a slide coupling and two peice axle shaft inside the axle tube similar to what YJ, TJ, XJ Jeeps and Grand Cherokees along with 94-02 Dodge Ram 4x4's had.  It is activated by an air pump system.  There's articles around here somewhere on guys swapping it out for a more conventional system.  It's Suzuki adapting the previous gen's tried and true front axle setup to be more yuppie friendly without the problems associated with auto hubs.  "I don't want to get out and turn those hubs..."

Ours is lever controlled, only the 04+ had push button I beleive.  It works pretty much the minute you activate it, provided the manual hubs I put on are engaged.
2000 Grand Vitara.. boondox coil spacer lift w/ pro comp 2 inch lift shocks and ome struts. 225/75 R16 Kumho Mt's, powdercoated wheels, rear brake line relocation and stuff to acomodate. custom exhaust and intake along with some 1 off accesories.