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Diff Drop Bracket

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Offline Jimiweld

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Diff Drop Bracket
« on: July 27, 2007, 07:01:03 PM »
Finally got around to making my diff drop bracket

2 pieces of 1/4" plate cut to suit
1 piece of 2x2 square tube with 1/8" wall thickness cut 1.25"

Drill 4 - 7/16" holes in each 1/4" plate to allow mounting to diff and A-arm.

Using a hole saw drill a 1.5" hole in the center of both 1/4" plates to allow clearance for bolt on A-arm and water drainage on the diff side.

Weld together

Overall length of bracket is 1.75" which allows stock bolts to still fit between the 1/4" plates when mounting to the diff.

I used 4-3/8" coarse bolts that were 1.5" in length with a flat washer and lock washer to bolt to the A-arm.

Hope this helps someone else
Regards
Jim


1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline museboy07

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Re: Diff Drop Bracket
« Reply #1 on: July 27, 2007, 08:12:30 PM »
hey man ill pay you $50 to make me one that drops the rear diff 3in...im in need of one bad
1994 Tracker, 2in Ironman springs w/ 1in spacers on top, soon to have custom diff drop brackets, 31x10.5-15 All Tarrains, Pro Comp long travel shocks, KYB performance struts, strut mount flip w/2in extensions, 3in rear a-arm spacer, ...DD

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #2 on: July 27, 2007, 08:34:37 PM »
I wasn't trying to make these for selling, but I can make you one up if you would like. PM me your personal info and I'll make it over the weekend.
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline crikeymike

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Re: Diff Drop Bracket
« Reply #3 on: July 27, 2007, 09:41:46 PM »
I'll tell ya, if someone did make these, they could make an easy $50 a pop, since they're not available for sale anywhere at the moment.
1993 4-door Sidekick
3" hybrid Calmini/OME lift, 2" B/L, Rear air locker
Shrockworks bar & sliders, Full skid plates
4.24:1 t-case
 WAZUKS member - visit http://www.wazuks.com

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Offline museboy07

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Re: Diff Drop Bracket
« Reply #4 on: July 27, 2007, 10:00:00 PM »
He's makin me one for $50  ;D
1994 Tracker, 2in Ironman springs w/ 1in spacers on top, soon to have custom diff drop brackets, 31x10.5-15 All Tarrains, Pro Comp long travel shocks, KYB performance struts, strut mount flip w/2in extensions, 3in rear a-arm spacer, ...DD

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #5 on: July 28, 2007, 06:00:59 AM »
I'll make it on Sunday, if you're happy with it I can make more for others if needed. I'll include the hardware for bolting it in so that it's al ready to go when you get it.
 :)
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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kingzoo

Re: Diff Drop Bracket
« Reply #6 on: July 28, 2007, 08:49:25 AM »
  Nice work.I am a firm believer in never buying what I can build.

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #7 on: July 28, 2007, 08:55:48 AM »
I agree, I just locked the rear end using spider gears, actually my friend did the locking, works mint at no cost but time. A lockrite to my door is about 450 Canadian. :o
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #8 on: July 29, 2007, 09:49:50 AM »
Hey Museboy
 Here's your 3" diff drop bracket, I sprayed it with bed liner spray, can't gaurantee the paint job but the steel work should be fine. Abuse the hell out of it and let me know how it stands up.
I'll ship it tomorrow.
Regards
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline museboy07

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Re: Diff Drop Bracket
« Reply #9 on: July 29, 2007, 10:16:39 AM »
SWEET!!!!  From the second picture it looked alot larger then 3in and i got worried...but then i looked at the pic with the tape measure up against it and i was like HELL YAA!!  You dont know how much i appreciate this!!
1994 Tracker, 2in Ironman springs w/ 1in spacers on top, soon to have custom diff drop brackets, 31x10.5-15 All Tarrains, Pro Comp long travel shocks, KYB performance struts, strut mount flip w/2in extensions, 3in rear a-arm spacer, ...DD

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #10 on: July 29, 2007, 10:52:28 AM »
No Problem man, I'll pick up the hardware tomorrow and ship it. I already bolted it onto a worn out diff and spare a-arm on the bench and it all fits fine so you should be good to go. Just use your original bolts to bolt it to the diff and the new grade 8 bolts, nuts, flat washer and lock washers to connect it to the A-arm.
 I really would like you to abuse it to see how it holds up, I can always use 3/8" plate and a heavier wall tubing  if there are any problems, but I don't think there will be. I contemplated putting a few gussets in on yours since it was 3" but that makes it more difficult for wrenching later on, lets just see how it performs like this.
Regards
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline crikeymike

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Re: Diff Drop Bracket
« Reply #11 on: July 29, 2007, 01:56:03 PM »
I thought it would also need to be mounted forward a little bit to help with the pinion angle??
1993 4-door Sidekick
3" hybrid Calmini/OME lift, 2" B/L, Rear air locker
Shrockworks bar & sliders, Full skid plates
4.24:1 t-case
 WAZUKS member - visit http://www.wazuks.com

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #12 on: July 29, 2007, 04:58:43 PM »
Guess we'll find out when he bolts it in, if it needs to be corrected it won't be a problem to make another one with the necessary changes.
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked

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Offline museboy07

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Re: Diff Drop Bracket
« Reply #13 on: July 29, 2007, 05:23:26 PM »
Well when you started this post you had a pic of yours bolted on the truck...hows it holdin up?
1994 Tracker, 2in Ironman springs w/ 1in spacers on top, soon to have custom diff drop brackets, 31x10.5-15 All Tarrains, Pro Comp long travel shocks, KYB performance struts, strut mount flip w/2in extensions, 3in rear a-arm spacer, ...DD

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Offline Jimiweld

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Re: Diff Drop Bracket
« Reply #14 on: July 29, 2007, 06:45:42 PM »
Good so far, but mines much shorter then yours, I Think Mike was worried about the angles due to length. If yiu need it changed then I'll just another one for you.
Jim
1990 Tracker - 3.5" body Lift, 1.5 coil spacers, 31" TRXUS tires, homemade front bumper, Automatic Tansmission, 5.12 diff gears. Rear is Locked